Patent
US 8,167,190Patent
Atlas literature
Patent
US 8,167,190Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof; and wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 1, wherein the polymer composition comprises a lead-free solder material.
The polymer composition of claim 1, wherein the polymer matrix comprises a thermoplastic material.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 20:1.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 100:1.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 1 -4, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
The polymer composition of claim 1, wherein the metal particles comprise at least one metal selected from the group consisting of copper, tin, aluminum, silver and gold.
The polymer composition of claim 1, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
11.
The polymer composition of claim -1-, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 12, wherein at least a portion of the metal particles are covalently bonded to the polymer matrix, the graphene, or both.
A polymer composition comprising: a polymer matrix comprising a thermoplastic material; a graphene that is covalently bonded to the thermoplastic material; wherein 1) the graphene has a carbon:oxygen ratio of at least about 20:1; and metal particles having an additive covalently bonded thereto; 2) the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) wh ere i n a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 17, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The polymer composition of claim 17-0, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 17, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
20.
The polymer composition of claim 170, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)- 1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; 1) wherein the metal particles have an additive covalently bonded thereto; 2) whe r-ein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) -wheein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
The method of claim 27, wherein adding metal particles to the thermoplastic material comprises blending the metal particles with the thermoplastic material.
The method of claim 27, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The method of claim 27-3 4-, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H-tetrazol-5-thiol, 1,2,4- triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'-dithiobis(benzothiazole), 2,4- dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2- amino- 1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole, 2-mercapto-5- nitrobenzimidazole, 2-mercaptobenzimidizole, 2-mercaptobenzoxazole, 2- mercaptoethane sulfonic acid, 2-mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil,
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
31.
The method of claim 2 7-3 4-, wherein the additive further comprises a functional group that is reactive with the thermoplastic material, the graphene, or both.
A method for forming a connection, the method comprising: heating a solder material to at least its softening temperature; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; placing at least one member in the softened solder material; and cooling the softened solder material so as to affect hardening and to affix the at least one member thereto.
The method of claim 37, wherein the solder material is reworkable after being cooled into a hardened state.
A method for reworking a connection, the method comprising: heating a connection comprising at least one member and a solder material to at least a softening temperature of the solder material; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; and removing the at least one member from the connection.
The method of claim 39, further comprising: adding at least one replacement member to the softened solder material.
The method of claim 41, further comprising: adding a fresh solder material to the connection; wherein the fresh solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; heating the fresh solder material to at least its softening temperature; placing at least one replacement member in the softened, fresh solder material; and cooling the softened, fresh solder material so as to affect hardening and to affix the at least one replacement member thereto.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazol e, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 9 Application No.: 13/103,016 dicycloalkyldithiophosphates, O -alkyl- or O -cycloalkyldithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5-nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof; wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; wherein the metal particles have an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 10 Application No.: 13/103,016 dicycloalkyldithiophosphates, 0 -alkyl- or O -cycloalky l dithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5- nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof, and wherein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
Materials described outside the worked examples.
thermoplastic polymer matrix
graphene
metal nanoparticles
Additional fabrication and treatment steps described in the patent.
Performance values and ranges asserted in the specification or claims.
| Property | Value | Material |
|---|---|---|
sheet resistivity of polymer composition | ≤ 0.01 ohm/square | electrically conductive polymer composition |
Thickness | ≤ 1 nm |
Patent
Atlas literature
Patent
US 8,167,190Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof; and wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 1, wherein the polymer composition comprises a lead-free solder material.
The polymer composition of claim 1, wherein the polymer matrix comprises a thermoplastic material.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 20:1.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 100:1.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 1 -4, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
The polymer composition of claim 1, wherein the metal particles comprise at least one metal selected from the group consisting of copper, tin, aluminum, silver and gold.
The polymer composition of claim 1, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
11.
The polymer composition of claim -1-, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 12, wherein at least a portion of the metal particles are covalently bonded to the polymer matrix, the graphene, or both.
A polymer composition comprising: a polymer matrix comprising a thermoplastic material; a graphene that is covalently bonded to the thermoplastic material; wherein 1) the graphene has a carbon:oxygen ratio of at least about 20:1; and metal particles having an additive covalently bonded thereto; 2) the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) wh ere i n a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 17, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The polymer composition of claim 17-0, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 17, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
20.
The polymer composition of claim 170, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)- 1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; 1) wherein the metal particles have an additive covalently bonded thereto; 2) whe r-ein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) -wheein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
The method of claim 27, wherein adding metal particles to the thermoplastic material comprises blending the metal particles with the thermoplastic material.
The method of claim 27, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The method of claim 27-3 4-, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H-tetrazol-5-thiol, 1,2,4- triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'-dithiobis(benzothiazole), 2,4- dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2- amino- 1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole, 2-mercapto-5- nitrobenzimidazole, 2-mercaptobenzimidizole, 2-mercaptobenzoxazole, 2- mercaptoethane sulfonic acid, 2-mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil,
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
31.
The method of claim 2 7-3 4-, wherein the additive further comprises a functional group that is reactive with the thermoplastic material, the graphene, or both.
A method for forming a connection, the method comprising: heating a solder material to at least its softening temperature; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; placing at least one member in the softened solder material; and cooling the softened solder material so as to affect hardening and to affix the at least one member thereto.
The method of claim 37, wherein the solder material is reworkable after being cooled into a hardened state.
A method for reworking a connection, the method comprising: heating a connection comprising at least one member and a solder material to at least a softening temperature of the solder material; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; and removing the at least one member from the connection.
The method of claim 39, further comprising: adding at least one replacement member to the softened solder material.
The method of claim 41, further comprising: adding a fresh solder material to the connection; wherein the fresh solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; heating the fresh solder material to at least its softening temperature; placing at least one replacement member in the softened, fresh solder material; and cooling the softened, fresh solder material so as to affect hardening and to affix the at least one replacement member thereto.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazol e, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 9 Application No.: 13/103,016 dicycloalkyldithiophosphates, O -alkyl- or O -cycloalkyldithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5-nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof; wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; wherein the metal particles have an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 10 Application No.: 13/103,016 dicycloalkyldithiophosphates, 0 -alkyl- or O -cycloalky l dithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5- nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof, and wherein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
Materials described outside the worked examples.
thermoplastic polymer matrix
graphene
metal nanoparticles
Additional fabrication and treatment steps described in the patent.
Performance values and ranges asserted in the specification or claims.
| Property | Value | Material |
|---|---|---|
sheet resistivity of polymer composition | ≤ 0.01 ohm/square | electrically conductive polymer composition |
Thickness | ≤ 1 nm |
Patent
Atlas literature
Patent
US 8,167,190Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof; and wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 1, wherein the polymer composition comprises a lead-free solder material.
The polymer composition of claim 1, wherein the polymer matrix comprises a thermoplastic material.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 20:1.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 100:1.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 1 -4, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
The polymer composition of claim 1, wherein the metal particles comprise at least one metal selected from the group consisting of copper, tin, aluminum, silver and gold.
The polymer composition of claim 1, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
11.
The polymer composition of claim -1-, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 12, wherein at least a portion of the metal particles are covalently bonded to the polymer matrix, the graphene, or both.
A polymer composition comprising: a polymer matrix comprising a thermoplastic material; a graphene that is covalently bonded to the thermoplastic material; wherein 1) the graphene has a carbon:oxygen ratio of at least about 20:1; and metal particles having an additive covalently bonded thereto; 2) the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) wh ere i n a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 17, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The polymer composition of claim 17-0, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 17, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
20.
The polymer composition of claim 170, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)- 1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; 1) wherein the metal particles have an additive covalently bonded thereto; 2) whe r-ein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) -wheein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
The method of claim 27, wherein adding metal particles to the thermoplastic material comprises blending the metal particles with the thermoplastic material.
The method of claim 27, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The method of claim 27-3 4-, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H-tetrazol-5-thiol, 1,2,4- triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'-dithiobis(benzothiazole), 2,4- dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2- amino- 1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole, 2-mercapto-5- nitrobenzimidazole, 2-mercaptobenzimidizole, 2-mercaptobenzoxazole, 2- mercaptoethane sulfonic acid, 2-mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil,
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
31.
The method of claim 2 7-3 4-, wherein the additive further comprises a functional group that is reactive with the thermoplastic material, the graphene, or both.
A method for forming a connection, the method comprising: heating a solder material to at least its softening temperature; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; placing at least one member in the softened solder material; and cooling the softened solder material so as to affect hardening and to affix the at least one member thereto.
The method of claim 37, wherein the solder material is reworkable after being cooled into a hardened state.
A method for reworking a connection, the method comprising: heating a connection comprising at least one member and a solder material to at least a softening temperature of the solder material; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; and removing the at least one member from the connection.
The method of claim 39, further comprising: adding at least one replacement member to the softened solder material.
The method of claim 41, further comprising: adding a fresh solder material to the connection; wherein the fresh solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; heating the fresh solder material to at least its softening temperature; placing at least one replacement member in the softened, fresh solder material; and cooling the softened, fresh solder material so as to affect hardening and to affix the at least one replacement member thereto.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazol e, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 9 Application No.: 13/103,016 dicycloalkyldithiophosphates, O -alkyl- or O -cycloalkyldithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5-nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof; wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; wherein the metal particles have an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 10 Application No.: 13/103,016 dicycloalkyldithiophosphates, 0 -alkyl- or O -cycloalky l dithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5- nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof, and wherein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
Materials described outside the worked examples.
thermoplastic polymer matrix
graphene
metal nanoparticles
Additional fabrication and treatment steps described in the patent.
Performance values and ranges asserted in the specification or claims.
| Property | Value | Material |
|---|---|---|
sheet resistivity of polymer composition | ≤ 0.01 ohm/square | electrically conductive polymer composition |
Thickness | ≤ 1 nm |
Patent
Atlas literature
Patent
US 8,167,190Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof; and wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 1, wherein the polymer composition comprises a lead-free solder material.
The polymer composition of claim 1, wherein the polymer matrix comprises a thermoplastic material.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 20:1.
The polymer composition of claim 1, wherein the graphene has a carbon:oxygen ratio of at least about 100:1.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 1, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 1 -4, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
The polymer composition of claim 1, wherein the metal particles comprise at least one metal selected from the group consisting of copper, tin, aluminum, silver and gold.
The polymer composition of claim 1, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
11.
The polymer composition of claim -1-, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 12, wherein at least a portion of the metal particles are covalently bonded to the polymer matrix, the graphene, or both.
A polymer composition comprising: a polymer matrix comprising a thermoplastic material; a graphene that is covalently bonded to the thermoplastic material; wherein 1) the graphene has a carbon:oxygen ratio of at least about 20:1; and metal particles having an additive covalently bonded thereto; 2) the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) wh ere i n a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
The polymer composition of claim 17, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The polymer composition of claim 17-0, wherein the additive further comprises a functional group that is reactive with the polymer matrix, the graphene, or both.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The polymer composition of claim 17, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
The polymer composition of claim 17, wherein the polymer composition has a sheet resistivity of less than about 0.01 ohm/square.
20.
The polymer composition of claim 170, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)- 1H- tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5- dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole,
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; 1) wherein the metal particles have an additive covalently bonded thereto; 2) whe r-ein the additive comprises a thiol, a silane, a silanol, a monodentate amine, a bidentate amine, or any combination thereof and 3) -wheein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
The method of claim 27, wherein adding metal particles to the thermoplastic material comprises blending the metal particles with the thermoplastic material.
The method of claim 27, wherein the thermoplastic material comprises a polymer selected from the group consisting of polyacrylic acid, polyacrylates, polymethacrylic acid, polymethacrylates, polyvinyl alcohol, polyvinyl acetate, polycarbonates, acrylic acid copolymers, acrylate copolymers, methacrylic acid copolymers, methacrylate copolymers, vinyl alcohol copolymers, vinyl acetate copolymers, styrene copolymers, derivatives thereof, and combinations thereof.
The method of claim 27-3 4-, wherein the additive is selected from the group consisting of 1,3,4-thiadiazole, 1-(4-hydroxyphenyl)-1H-tetrazol-5-thiol, 1,2,4- triazole-3-thiol, 1-pyrollidinecarbodithioic acid, 2,2'-dithiobis(benzothiazole), 2,4- dimercapto-6-amino-5-triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2- amino- 1,3,4-thiadiazole, 2-mercapto-5-methylbenzimidazole, 2-mercapto-5- nitrobenzimidazole, 2-mercaptobenzimidizole, 2-mercaptobenzoxazole, 2- mercaptoethane sulfonic acid, 2-mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil,
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 100 nm in size.
The method of claim 27, wherein the metal particles comprise metal nanoparticles that are at most about 20 nm in size.
31.
The method of claim 2 7-3 4-, wherein the additive further comprises a functional group that is reactive with the thermoplastic material, the graphene, or both.
A method for forming a connection, the method comprising: heating a solder material to at least its softening temperature; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; placing at least one member in the softened solder material; and cooling the softened solder material so as to affect hardening and to affix the at least one member thereto.
The method of claim 37, wherein the solder material is reworkable after being cooled into a hardened state.
A method for reworking a connection, the method comprising: heating a connection comprising at least one member and a solder material to at least a softening temperature of the solder material; wherein the solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; and removing the at least one member from the connection.
The method of claim 39, further comprising: adding at least one replacement member to the softened solder material.
The method of claim 41, further comprising: adding a fresh solder material to the connection; wherein the fresh solder material comprises an electrically conductive polymer composition that comprises a thermoplastic material, a graphene that is covalently bonded to the thermoplastic material, and metal particles; heating the fresh solder material to at least its softening temperature; placing at least one replacement member in the softened, fresh solder material; and cooling the softened, fresh solder material so as to affect hardening and to affix the at least one replacement member thereto.
A polymer composition comprising: a polymer matrix; a graphene that is covalently bonded to the polymer matrix; and metal particles having an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazol e, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 9 Application No.: 13/103,016 dicycloalkyldithiophosphates, O -alkyl- or O -cycloalkyldithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5-nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof; wherein a combined concentration of the metal particles and the graphene in the polymer matrix exceeds an electrical percolation threshold.
A method for making an electrically conductive polymer composition, the method comprising: reacting a graphene having a carbon:oxygen ratio of at least about 20:1 with a thermoplastic material to form covalent bonds therebetween; and after reacting, adding metal particles to the thermoplastic material; wherein the metal particles have an additive covalently bonded thereto; wherein the additive is selected from the group consisting of 1,3,4- thiadiazole, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 1,2,4-triazole-3-thiol, 1- pyrollidinecarbodithioic acid, 2,2'- dithiobis(benzothiazole), 2,4-dimercapto-6-amino-5- triazine, 2,4-dithiohydantoin, 2,5-dimethylbenzothiazole, 2-amino-1,3,4-thiadiazole, 2- mercapto-5-methylbenzimidazole, 2-mercapto-5-nitrobenzimidazole, 2- mercaptobenzimidizole, 2-mercaptobenzoxazole, 2-mercaptoethane sulfonic acid, 2- mercaptoimidazole, 2-mercaptothiazoline, 2-thiouracil, 3-amino-5-mercapto-1,2,4- triazole, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)-thione, 5-amino- 1,3,4-thiadiazole, 6- amino-2-mercaptobenzothiazole, 6-ethoxy-2-mercaptobenzothiazole, 6-mercaptopurine, N-cycloalkyl-dithiocarbamates, alkyl- and cycloalkyl mercaptans, benzothiazoles, dimercaptopyridines, dimethyldithiocarbamic acid, dithiocyanuric acid, mercaptobenzothiazoles, mercaptobenzoxazoles, mercaptoethanesulfonic acid, mercaptoimidazoles, mercaptopyridines, mercaptopyrimidines, mercaptoquinolines, mercaptothiazoles, mercaptothiazolines, mercaptotriazoles, 0,0-dialkyl- and 0,0- 10 Application No.: 13/103,016 dicycloalkyldithiophosphates, 0 -alkyl- or O -cycloalky l dithiocarbonates, o-ethylxanthic acid, quinoxaline-2,3-thiol, thioacetic acid, thiocresol, thiosalicylic acid, trithiocyanuric acid, 6-ethoxy-2-mercaptobenzothiazole, 2-mercaptobenzothiazole, diethyldithiocarbamic acid, 5-amino-1,3,4,-thiadiazole-2-thiol, 1,2,3-benzothiazole, 1- pyrollidinecarbodithioic acid, 1-(4-hydroxyphenyl)- 1 H-tetrazol-5-thiol, 2-mercapto-5- nitrobenzimidazole, 2-mercapto-5-methylbenzimidazole, mercaptobenzothiazoles, mercaptothiazolines, mercaptobenzimidazoles, 5,5-dithio-bis(1,3,4-thiadiazole-2(3H)- thione, trithiocyanuric acid, 2,4-dithiohydantoin, 2,4-dimercapto-6-amino-5-triazine, silanes, silanols, derivatives thereof, and mixtures thereof, and wherein a combined concentration of the metal particles and the graphene in the thermoplastic material exceeds an electrical percolation threshold.
Materials described outside the worked examples.
thermoplastic polymer matrix
graphene
metal nanoparticles
Additional fabrication and treatment steps described in the patent.
Performance values and ranges asserted in the specification or claims.
| Property | Value | Material |
|---|---|---|
sheet resistivity of polymer composition | ≤ 0.01 ohm/square | electrically conductive polymer composition |
Thickness | ≤ 1 nm |
thiol/silane/silanol/amine additive on metal particles
electrically conductive polymer composition
| — |
Thickness | ≤ 50 nm | — |
Thickness | ≤ 20 nm | — |
Temperature | ≥ 1 °C | — |
thiol/silane/silanol/amine additive on metal particles
electrically conductive polymer composition
| — |
Thickness | ≤ 50 nm | — |
Thickness | ≤ 20 nm | — |
Temperature | ≥ 1 °C | — |
thiol/silane/silanol/amine additive on metal particles
electrically conductive polymer composition
| — |
Thickness | ≤ 50 nm | — |
Thickness | ≤ 20 nm | — |
Temperature | ≥ 1 °C | — |
thiol/silane/silanol/amine additive on metal particles
electrically conductive polymer composition
| — |
Thickness | ≤ 50 nm | — |
Thickness | ≤ 20 nm | — |
Temperature | ≥ 1 °C | — |
