METHOD FOR CUTTING SUBSTRATE WAFER FROM INDIUM PHOSPHIDE CRYSTAL BAR | Matter42 Literature
Patent
Atlas literature
Patent
US 12,285,819 B2
METHOD FOR CUTTING SUBSTRATE WAFER FROM INDIUM PHOSPHIDE CRYSTAL BAR
Yanlei Shi, Niefeng Sun, Shujie Wang, Hongfei Zhao et al.
THE 13TH RESEARCH INSTITUTE OF CHINA ELECTRONICS TECHNOLOGY GROUP CORPORATION, Shijiazhuang (CN)·Apr. 29, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1 is a schematic view showing the structure of a crystal bar and twinning of a cut wafer;
FIG. 2
FIG. 2 is a schematic diagram of the structure of a crystal bar;
FIG. 3
FIG. 3 is a schematic flow diagram of a conventional barreling process for substrate wafer;
FIG. 4
process chamber schematic
FIG. 4 is a schematic view showing a crystal orientation structure of a crystal bar in an embodiment;
FIG. 5
process chamber schematic
FIG. 5 is a schematic view of a usable area for conven- tional barreling processing of a wafer in an embodiment;
FIG. 6
process chamber schematic
FIG. 6 is a schematic view of a usable area for processing a wafer of the present invention in an embodiment;
FIG. 7
FIG. 7 is a schematic flow chart for processing a substrate wafer according to the present invention;
FIG. 8
process chamber schematic
FIG. 8 is a schematic view showing the structure of a carrier plate supporting a crystal bar in an embodiment; In the drawings, 1 represents a positive crystal …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
1 independent · 9 dependent
1
IndependentInP
A method for cutting a substrate crystal wafer from an indium phosphide crystal characterized by comprising fol-lowing steps of: 1) orientating: cutting a head and a tail of a crystal bar, adjusting the orientation and cut the crystal bar until a wafer with a required crystal orientation cut, wherein the cutting end face is an orientation end face; 2) multi-wire cutting: on a multi-wire cutting apparatus, dividing the crystal bar parallel to an orientation end face into wafers; 3) cleaning: cleaning the wafer until no residue or dirt exists on the surface; 4) circle cutting: performing circle cutting on the wafer to cut an area having a same crystal orientation.
2
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 1), the parallelism error of the orientation end face and the required crystal orientation is +/−0.02°.
4
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the steps 1) and 2), the crystal bar is bonded to a carrier plate, and the carrier plate is provided with a placing groove matched with the shape of a side of the crystal bar.
6
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: the wafer thickness divided in the step 2) is less than or equal to 2000 km.
9
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 4), pumping and deslagging are performed in the laser cutting process.
10
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: a type of the cleaning agent in the step 3) is matched with a type of the multi-wire cutting fluid. ∗ ∗ ∗ ∗ ∗
Materials
Materials described outside the worked examples.
indium phosphide crystal
InP
Substrate Crystal To Be Cut
graphite plate
Carrier Plate Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Crystal Bar Orientation Cutting
Step 1
Process details
description:Cutting head and tail of crystal bar, adjusting orientation using three-dimensional sample stage and X-ray director, trial cutting until wafer with required crystal orientation obtained; orientation end face parallelism error +/-0.02 degrees; crystal bar bonded to carrier plate with placing groove matched to crystal bar side shape
Materials:InP
2
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
510–550 nm
—
—
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 14
US 5,484,326 A5,484,326 A 1/1996 Hirano et al.
US 5,875,769 A5,875,769 A * 3/1999 Toyama................. B28D 5/045examiner
CN 106863628 BCN 106863628 B 8/2018
CN 109760221 ACN 109760221 A 5/2019
US 6,109,253 A6,109,253 A * 8/2000 Ikehara.............. B23D 57/0053examiner
Patent
Atlas literature
Patent
US 12,285,819 B2
METHOD FOR CUTTING SUBSTRATE WAFER FROM INDIUM PHOSPHIDE CRYSTAL BAR
Yanlei Shi, Niefeng Sun, Shujie Wang, Hongfei Zhao et al.
THE 13TH RESEARCH INSTITUTE OF CHINA ELECTRONICS TECHNOLOGY GROUP CORPORATION, Shijiazhuang (CN)·Apr. 29, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1 is a schematic view showing the structure of a crystal bar and twinning of a cut wafer;
FIG. 2
FIG. 2 is a schematic diagram of the structure of a crystal bar;
FIG. 3
FIG. 3 is a schematic flow diagram of a conventional barreling process for substrate wafer;
FIG. 4
process chamber schematic
FIG. 4 is a schematic view showing a crystal orientation structure of a crystal bar in an embodiment;
FIG. 5
process chamber schematic
FIG. 5 is a schematic view of a usable area for conven- tional barreling processing of a wafer in an embodiment;
FIG. 6
process chamber schematic
FIG. 6 is a schematic view of a usable area for processing a wafer of the present invention in an embodiment;
FIG. 7
FIG. 7 is a schematic flow chart for processing a substrate wafer according to the present invention;
FIG. 8
process chamber schematic
FIG. 8 is a schematic view showing the structure of a carrier plate supporting a crystal bar in an embodiment; In the drawings, 1 represents a positive crystal …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
1 independent · 9 dependent
1
IndependentInP
A method for cutting a substrate crystal wafer from an indium phosphide crystal characterized by comprising fol-lowing steps of: 1) orientating: cutting a head and a tail of a crystal bar, adjusting the orientation and cut the crystal bar until a wafer with a required crystal orientation cut, wherein the cutting end face is an orientation end face; 2) multi-wire cutting: on a multi-wire cutting apparatus, dividing the crystal bar parallel to an orientation end face into wafers; 3) cleaning: cleaning the wafer until no residue or dirt exists on the surface; 4) circle cutting: performing circle cutting on the wafer to cut an area having a same crystal orientation.
2
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 1), the parallelism error of the orientation end face and the required crystal orientation is +/−0.02°.
4
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the steps 1) and 2), the crystal bar is bonded to a carrier plate, and the carrier plate is provided with a placing groove matched with the shape of a side of the crystal bar.
6
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: the wafer thickness divided in the step 2) is less than or equal to 2000 km.
9
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 4), pumping and deslagging are performed in the laser cutting process.
10
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: a type of the cleaning agent in the step 3) is matched with a type of the multi-wire cutting fluid. ∗ ∗ ∗ ∗ ∗
Materials
Materials described outside the worked examples.
indium phosphide crystal
InP
Substrate Crystal To Be Cut
graphite plate
Carrier Plate Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Crystal Bar Orientation Cutting
Step 1
Process details
description:Cutting head and tail of crystal bar, adjusting orientation using three-dimensional sample stage and X-ray director, trial cutting until wafer with required crystal orientation obtained; orientation end face parallelism error +/-0.02 degrees; crystal bar bonded to carrier plate with placing groove matched to crystal bar side shape
Materials:InP
2
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
510–550 nm
—
—
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 14
US 5,484,326 A5,484,326 A 1/1996 Hirano et al.
US 5,875,769 A5,875,769 A * 3/1999 Toyama................. B28D 5/045examiner
CN 106863628 BCN 106863628 B 8/2018
CN 109760221 ACN 109760221 A 5/2019
US 6,109,253 A6,109,253 A * 8/2000 Ikehara.............. B23D 57/0053examiner
Patent
Atlas literature
Patent
US 12,285,819 B2
METHOD FOR CUTTING SUBSTRATE WAFER FROM INDIUM PHOSPHIDE CRYSTAL BAR
Yanlei Shi, Niefeng Sun, Shujie Wang, Hongfei Zhao et al.
THE 13TH RESEARCH INSTITUTE OF CHINA ELECTRONICS TECHNOLOGY GROUP CORPORATION, Shijiazhuang (CN)·Apr. 29, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1 is a schematic view showing the structure of a crystal bar and twinning of a cut wafer;
FIG. 2
FIG. 2 is a schematic diagram of the structure of a crystal bar;
FIG. 3
FIG. 3 is a schematic flow diagram of a conventional barreling process for substrate wafer;
FIG. 4
process chamber schematic
FIG. 4 is a schematic view showing a crystal orientation structure of a crystal bar in an embodiment;
FIG. 5
process chamber schematic
FIG. 5 is a schematic view of a usable area for conven- tional barreling processing of a wafer in an embodiment;
FIG. 6
process chamber schematic
FIG. 6 is a schematic view of a usable area for processing a wafer of the present invention in an embodiment;
FIG. 7
FIG. 7 is a schematic flow chart for processing a substrate wafer according to the present invention;
FIG. 8
process chamber schematic
FIG. 8 is a schematic view showing the structure of a carrier plate supporting a crystal bar in an embodiment; In the drawings, 1 represents a positive crystal …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
1 independent · 9 dependent
1
IndependentInP
A method for cutting a substrate crystal wafer from an indium phosphide crystal characterized by comprising fol-lowing steps of: 1) orientating: cutting a head and a tail of a crystal bar, adjusting the orientation and cut the crystal bar until a wafer with a required crystal orientation cut, wherein the cutting end face is an orientation end face; 2) multi-wire cutting: on a multi-wire cutting apparatus, dividing the crystal bar parallel to an orientation end face into wafers; 3) cleaning: cleaning the wafer until no residue or dirt exists on the surface; 4) circle cutting: performing circle cutting on the wafer to cut an area having a same crystal orientation.
2
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 1), the parallelism error of the orientation end face and the required crystal orientation is +/−0.02°.
4
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the steps 1) and 2), the crystal bar is bonded to a carrier plate, and the carrier plate is provided with a placing groove matched with the shape of a side of the crystal bar.
6
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: the wafer thickness divided in the step 2) is less than or equal to 2000 km.
9
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 4), pumping and deslagging are performed in the laser cutting process.
10
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: a type of the cleaning agent in the step 3) is matched with a type of the multi-wire cutting fluid. ∗ ∗ ∗ ∗ ∗
Materials
Materials described outside the worked examples.
indium phosphide crystal
InP
Substrate Crystal To Be Cut
graphite plate
Carrier Plate Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Crystal Bar Orientation Cutting
Step 1
Process details
description:Cutting head and tail of crystal bar, adjusting orientation using three-dimensional sample stage and X-ray director, trial cutting until wafer with required crystal orientation obtained; orientation end face parallelism error +/-0.02 degrees; crystal bar bonded to carrier plate with placing groove matched to crystal bar side shape
Materials:InP
2
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
510–550 nm
—
—
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 14
US 5,484,326 A5,484,326 A 1/1996 Hirano et al.
US 5,875,769 A5,875,769 A * 3/1999 Toyama................. B28D 5/045examiner
CN 106863628 BCN 106863628 B 8/2018
CN 109760221 ACN 109760221 A 5/2019
US 6,109,253 A6,109,253 A * 8/2000 Ikehara.............. B23D 57/0053examiner
Patent
Atlas literature
Patent
US 12,285,819 B2
METHOD FOR CUTTING SUBSTRATE WAFER FROM INDIUM PHOSPHIDE CRYSTAL BAR
Yanlei Shi, Niefeng Sun, Shujie Wang, Hongfei Zhao et al.
THE 13TH RESEARCH INSTITUTE OF CHINA ELECTRONICS TECHNOLOGY GROUP CORPORATION, Shijiazhuang (CN)·Apr. 29, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1 is a schematic view showing the structure of a crystal bar and twinning of a cut wafer;
FIG. 2
FIG. 2 is a schematic diagram of the structure of a crystal bar;
FIG. 3
FIG. 3 is a schematic flow diagram of a conventional barreling process for substrate wafer;
FIG. 4
process chamber schematic
FIG. 4 is a schematic view showing a crystal orientation structure of a crystal bar in an embodiment;
FIG. 5
process chamber schematic
FIG. 5 is a schematic view of a usable area for conven- tional barreling processing of a wafer in an embodiment;
FIG. 6
process chamber schematic
FIG. 6 is a schematic view of a usable area for processing a wafer of the present invention in an embodiment;
FIG. 7
FIG. 7 is a schematic flow chart for processing a substrate wafer according to the present invention;
FIG. 8
process chamber schematic
FIG. 8 is a schematic view showing the structure of a carrier plate supporting a crystal bar in an embodiment; In the drawings, 1 represents a positive crystal …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
1 independent · 9 dependent
1
IndependentInP
A method for cutting a substrate crystal wafer from an indium phosphide crystal characterized by comprising fol-lowing steps of: 1) orientating: cutting a head and a tail of a crystal bar, adjusting the orientation and cut the crystal bar until a wafer with a required crystal orientation cut, wherein the cutting end face is an orientation end face; 2) multi-wire cutting: on a multi-wire cutting apparatus, dividing the crystal bar parallel to an orientation end face into wafers; 3) cleaning: cleaning the wafer until no residue or dirt exists on the surface; 4) circle cutting: performing circle cutting on the wafer to cut an area having a same crystal orientation.
2
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 1), the parallelism error of the orientation end face and the required crystal orientation is +/−0.02°.
4
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the steps 1) and 2), the crystal bar is bonded to a carrier plate, and the carrier plate is provided with a placing groove matched with the shape of a side of the crystal bar.
6
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: the wafer thickness divided in the step 2) is less than or equal to 2000 km.
9
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: in the step 4), pumping and deslagging are performed in the laser cutting process.
10
Dependent← claim 1InP
The method for cutting a substrate crystal wafer from the indium phosphide crystal of claim 1, characterized in that: a type of the cleaning agent in the step 3) is matched with a type of the multi-wire cutting fluid. ∗ ∗ ∗ ∗ ∗
Materials
Materials described outside the worked examples.
indium phosphide crystal
InP
Substrate Crystal To Be Cut
graphite plate
Carrier Plate Material
Process steps
Additional fabrication and treatment steps described in the patent.
1
Crystal Bar Orientation Cutting
Step 1
Process details
description:Cutting head and tail of crystal bar, adjusting orientation using three-dimensional sample stage and X-ray director, trial cutting until wafer with required crystal orientation obtained; orientation end face parallelism error +/-0.02 degrees; crystal bar bonded to carrier plate with placing groove matched to crystal bar side shape
Materials:InP
2
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
510–550 nm
—
—
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 14
US 5,484,326 A5,484,326 A 1/1996 Hirano et al.
US 5,875,769 A5,875,769 A * 3/1999 Toyama................. B28D 5/045examiner
CN 106863628 BCN 106863628 B 8/2018
CN 109760221 ACN 109760221 A 5/2019
US 6,109,253 A6,109,253 A * 8/2000 Ikehara.............. B23D 57/0053examiner
description:Crystal bar divided parallel to orientation end face into wafers using multi-wire cutting apparatus; cutting steel wire parallel to orientation end face; wafer thickness less than or equal to 2000 micrometers
Materials:InP
3
Laser Circle Cutting
Step 3
Process details
deslagging:pumping and deslagging performed during cutting
description:Laser circle cutting of multi-wire cut wafers to obtain substrate wafers with same crystal orientation area
description:Crystal bar divided parallel to orientation end face into wafers using multi-wire cutting apparatus; cutting steel wire parallel to orientation end face; wafer thickness less than or equal to 2000 micrometers
Materials:InP
3
Laser Circle Cutting
Step 3
Process details
deslagging:pumping and deslagging performed during cutting
description:Laser circle cutting of multi-wire cut wafers to obtain substrate wafers with same crystal orientation area
description:Crystal bar divided parallel to orientation end face into wafers using multi-wire cutting apparatus; cutting steel wire parallel to orientation end face; wafer thickness less than or equal to 2000 micrometers
Materials:InP
3
Laser Circle Cutting
Step 3
Process details
deslagging:pumping and deslagging performed during cutting
description:Laser circle cutting of multi-wire cut wafers to obtain substrate wafers with same crystal orientation area
description:Crystal bar divided parallel to orientation end face into wafers using multi-wire cutting apparatus; cutting steel wire parallel to orientation end face; wafer thickness less than or equal to 2000 micrometers
Materials:InP
3
Laser Circle Cutting
Step 3
Process details
deslagging:pumping and deslagging performed during cutting
description:Laser circle cutting of multi-wire cut wafers to obtain substrate wafers with same crystal orientation area