Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a contour diagram and
FIG. 2
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
FIG. 3
FIG. 3F are cross sections of another example semiconductor device that includes a GaN FET, depicted in stages of another example method of formation.
FIG. 45
FIG. 45 3D, as disclosed in reference to the gate MOVPE process of
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 15 dependent
1
IndependentSiIII-N semiconductor buffer layerIII-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
A semiconductor device, comprising: a silicon substrate; a buffer layer of III-N semiconductor material over the silicon substrate, wherein: the buffer layer includes a columnar region having a first thickness; the buffer layer includes a transition region surrounding the columnar region; and the buffer layer includes an inter-columnar region around the transition region, the inter-columnar region having a second thickness, the first thickness being greater than the second thickness; and the buffer layer has a (0001) crystal orientation, wherein a c-plane of the III-N semiconductor mate-rial of the buffer layer is parallel to a boundary plane between the buffer layer and the silicon substrate, and wherein a top surface in the inter-columnar region has a higher portion of surfaces off of the c-plane than a top surface in the columnar region; and a gallium nitride field effect transistor (GaN FET), includ-ing: a barrier layer of III-N semiconductor material over the buffer layer, the barrier layer extending across the columnar region and the transition region; and a gate of p-type III-N semiconductor material over the barrier layer, the gate extending over the columnar region and the transition region, wherein: the gate has a first gate thickness over the columnar region and a second gate thickness over the tran-sition region; both the first gate thickness and the second gate thickness are thicker than twice a vertical range of the top surface in the columnar region; and a difference between the first gate thickness and the second gate thickness is less than half the vertical range of the top surface in the columnar region.
2
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein a difference between the first thickness and the second thick-ness is 50 nanometers to 200 nanometers.
3
Dependent← claim 1III-N semiconductor buffer layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the buffer layer has an average thickness of 5 microns to microns.
4
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein: the vertical range of the top surface in the columnar region is 10 nanometers to 40 nanometers; and the vertical range of the top surface in the transition region extends from the columnar region to the inter-columnar region and is 50 nanometers to 200 nanometers.
5
Dependent← claim 1III-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET includes an access region barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate.
6
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein both the first gate thickness and the second gate thickness are nanometers to 100 nanometers thick.
7
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the columnar region and the inter-columnar region each extend a lateral distance of 5 microns to 10 microns.
8
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET is free of the III-N semiconductor material of the gate over the barrier layer adjacent to the gate.
9
Dependent← claim 1SiGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the silicon substrate includes silicon with a (111) lattice orien-tation.
10
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the first gate thickness is different than the second gate thickness.
11
IndependentIII-N semiconductor buffer layerIII-N semiconductor barrier layerp-type III-N semiconductor gateGaN FET (gate layer on barrier layer) on semiconductor substrate
A gallium nitride field effect transistor (GaN FET), comprising: a semiconductor substrate; a buffer layer of III-N semiconductor material over the semiconductor substrate, the buffer layer including a (0001) crystal orientation, a c-plane of the III-N semiconductor material of the buffer layer being parallel to a boundary plane between the buffer layer and the semiconductor substrate, wherein the buffer layer has: a columnar region, wherein a top surface in the colum-nar region has a first portion of surfaces off of the c-plane; a transition region connected to and surrounding the columnar region, wherein a top surface in the tran-sition region has a second portion of surfaces off of the c-plane, the second portion greater than the first portion; and an inter-columnar region connected to and surrounding the transition region, wherein a top surface in the inter-columnar region has a third portion of surfaces off of the c-plane, the third portion less than the 20 second portion and greater than the first portion; a barrier layer of III-N semiconductor material on the buffer layer, the barrier layer extending across the columnar region and the transition region; and B₂ a gate layer of III-N semiconductor material on the barrier layer, the gate layer extending across the columnar region and the transition region.
12
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the gate layer has a first thickness over the columnar region and a second thickness over the transition region, the second thickness being different than the first thickness.
15
Dependent← claim 11III-N semiconductor barrier layerGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, further including: a barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate layer.
16
Dependent← claim 11SiGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the semiconductor substrate includes silicon with a (111) lattice orientation.
17
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the columnar region has a substantially circular shape parallel to a bound-ary plane between the buffer layer and the semiconductor substrate. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaN FET (p-gate HEMT) on silicon substrate
p-type III-N semiconductor gategate
III-N semiconductor barrier layerbarrier layer
III-N semiconductor buffer layerbuffer layer
Sisubstrate
GaN FET (gate layer on barrier layer) on semiconductor substrate
p-type III-N semiconductor gategate layer
Materials
Materials described outside the worked examples.
silicon substrate
Si
Substrate
III-N semiconductor buffer layer
Buffer Layer
III-N semiconductor barrier layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Ambient
carrier gas with 0–40% hydrogen by volumetric flow rate
Process details
precursors:gallium-containing gas reagent, nitrogen-containing gas reagent
carrier gas:H₂ (0–40 vol%) balance (N₂ or similar)
process name:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a contour diagram and
FIG. 2
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
FIG. 3
FIG. 3F are cross sections of another example semiconductor device that includes a GaN FET, depicted in stages of another example method of formation.
FIG. 45
FIG. 45 3D, as disclosed in reference to the gate MOVPE process of
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 15 dependent
1
IndependentSiIII-N semiconductor buffer layerIII-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
A semiconductor device, comprising: a silicon substrate; a buffer layer of III-N semiconductor material over the silicon substrate, wherein: the buffer layer includes a columnar region having a first thickness; the buffer layer includes a transition region surrounding the columnar region; and the buffer layer includes an inter-columnar region around the transition region, the inter-columnar region having a second thickness, the first thickness being greater than the second thickness; and the buffer layer has a (0001) crystal orientation, wherein a c-plane of the III-N semiconductor mate-rial of the buffer layer is parallel to a boundary plane between the buffer layer and the silicon substrate, and wherein a top surface in the inter-columnar region has a higher portion of surfaces off of the c-plane than a top surface in the columnar region; and a gallium nitride field effect transistor (GaN FET), includ-ing: a barrier layer of III-N semiconductor material over the buffer layer, the barrier layer extending across the columnar region and the transition region; and a gate of p-type III-N semiconductor material over the barrier layer, the gate extending over the columnar region and the transition region, wherein: the gate has a first gate thickness over the columnar region and a second gate thickness over the tran-sition region; both the first gate thickness and the second gate thickness are thicker than twice a vertical range of the top surface in the columnar region; and a difference between the first gate thickness and the second gate thickness is less than half the vertical range of the top surface in the columnar region.
2
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein a difference between the first thickness and the second thick-ness is 50 nanometers to 200 nanometers.
3
Dependent← claim 1III-N semiconductor buffer layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the buffer layer has an average thickness of 5 microns to microns.
4
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein: the vertical range of the top surface in the columnar region is 10 nanometers to 40 nanometers; and the vertical range of the top surface in the transition region extends from the columnar region to the inter-columnar region and is 50 nanometers to 200 nanometers.
5
Dependent← claim 1III-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET includes an access region barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate.
6
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein both the first gate thickness and the second gate thickness are nanometers to 100 nanometers thick.
7
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the columnar region and the inter-columnar region each extend a lateral distance of 5 microns to 10 microns.
8
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET is free of the III-N semiconductor material of the gate over the barrier layer adjacent to the gate.
9
Dependent← claim 1SiGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the silicon substrate includes silicon with a (111) lattice orien-tation.
10
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the first gate thickness is different than the second gate thickness.
11
IndependentIII-N semiconductor buffer layerIII-N semiconductor barrier layerp-type III-N semiconductor gateGaN FET (gate layer on barrier layer) on semiconductor substrate
A gallium nitride field effect transistor (GaN FET), comprising: a semiconductor substrate; a buffer layer of III-N semiconductor material over the semiconductor substrate, the buffer layer including a (0001) crystal orientation, a c-plane of the III-N semiconductor material of the buffer layer being parallel to a boundary plane between the buffer layer and the semiconductor substrate, wherein the buffer layer has: a columnar region, wherein a top surface in the colum-nar region has a first portion of surfaces off of the c-plane; a transition region connected to and surrounding the columnar region, wherein a top surface in the tran-sition region has a second portion of surfaces off of the c-plane, the second portion greater than the first portion; and an inter-columnar region connected to and surrounding the transition region, wherein a top surface in the inter-columnar region has a third portion of surfaces off of the c-plane, the third portion less than the 20 second portion and greater than the first portion; a barrier layer of III-N semiconductor material on the buffer layer, the barrier layer extending across the columnar region and the transition region; and B₂ a gate layer of III-N semiconductor material on the barrier layer, the gate layer extending across the columnar region and the transition region.
12
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the gate layer has a first thickness over the columnar region and a second thickness over the transition region, the second thickness being different than the first thickness.
15
Dependent← claim 11III-N semiconductor barrier layerGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, further including: a barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate layer.
16
Dependent← claim 11SiGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the semiconductor substrate includes silicon with a (111) lattice orientation.
17
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the columnar region has a substantially circular shape parallel to a bound-ary plane between the buffer layer and the semiconductor substrate. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaN FET (p-gate HEMT) on silicon substrate
p-type III-N semiconductor gategate
III-N semiconductor barrier layerbarrier layer
III-N semiconductor buffer layerbuffer layer
Sisubstrate
GaN FET (gate layer on barrier layer) on semiconductor substrate
p-type III-N semiconductor gategate layer
Materials
Materials described outside the worked examples.
silicon substrate
Si
Substrate
III-N semiconductor buffer layer
Buffer Layer
III-N semiconductor barrier layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Ambient
carrier gas with 0–40% hydrogen by volumetric flow rate
Process details
precursors:gallium-containing gas reagent, nitrogen-containing gas reagent
carrier gas:H₂ (0–40 vol%) balance (N₂ or similar)
process name:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a contour diagram and
FIG. 2
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
FIG. 3
FIG. 3F are cross sections of another example semiconductor device that includes a GaN FET, depicted in stages of another example method of formation.
FIG. 45
FIG. 45 3D, as disclosed in reference to the gate MOVPE process of
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 15 dependent
1
IndependentSiIII-N semiconductor buffer layerIII-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
A semiconductor device, comprising: a silicon substrate; a buffer layer of III-N semiconductor material over the silicon substrate, wherein: the buffer layer includes a columnar region having a first thickness; the buffer layer includes a transition region surrounding the columnar region; and the buffer layer includes an inter-columnar region around the transition region, the inter-columnar region having a second thickness, the first thickness being greater than the second thickness; and the buffer layer has a (0001) crystal orientation, wherein a c-plane of the III-N semiconductor mate-rial of the buffer layer is parallel to a boundary plane between the buffer layer and the silicon substrate, and wherein a top surface in the inter-columnar region has a higher portion of surfaces off of the c-plane than a top surface in the columnar region; and a gallium nitride field effect transistor (GaN FET), includ-ing: a barrier layer of III-N semiconductor material over the buffer layer, the barrier layer extending across the columnar region and the transition region; and a gate of p-type III-N semiconductor material over the barrier layer, the gate extending over the columnar region and the transition region, wherein: the gate has a first gate thickness over the columnar region and a second gate thickness over the tran-sition region; both the first gate thickness and the second gate thickness are thicker than twice a vertical range of the top surface in the columnar region; and a difference between the first gate thickness and the second gate thickness is less than half the vertical range of the top surface in the columnar region.
2
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein a difference between the first thickness and the second thick-ness is 50 nanometers to 200 nanometers.
3
Dependent← claim 1III-N semiconductor buffer layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the buffer layer has an average thickness of 5 microns to microns.
4
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein: the vertical range of the top surface in the columnar region is 10 nanometers to 40 nanometers; and the vertical range of the top surface in the transition region extends from the columnar region to the inter-columnar region and is 50 nanometers to 200 nanometers.
5
Dependent← claim 1III-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET includes an access region barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate.
6
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein both the first gate thickness and the second gate thickness are nanometers to 100 nanometers thick.
7
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the columnar region and the inter-columnar region each extend a lateral distance of 5 microns to 10 microns.
8
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET is free of the III-N semiconductor material of the gate over the barrier layer adjacent to the gate.
9
Dependent← claim 1SiGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the silicon substrate includes silicon with a (111) lattice orien-tation.
10
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the first gate thickness is different than the second gate thickness.
11
IndependentIII-N semiconductor buffer layerIII-N semiconductor barrier layerp-type III-N semiconductor gateGaN FET (gate layer on barrier layer) on semiconductor substrate
A gallium nitride field effect transistor (GaN FET), comprising: a semiconductor substrate; a buffer layer of III-N semiconductor material over the semiconductor substrate, the buffer layer including a (0001) crystal orientation, a c-plane of the III-N semiconductor material of the buffer layer being parallel to a boundary plane between the buffer layer and the semiconductor substrate, wherein the buffer layer has: a columnar region, wherein a top surface in the colum-nar region has a first portion of surfaces off of the c-plane; a transition region connected to and surrounding the columnar region, wherein a top surface in the tran-sition region has a second portion of surfaces off of the c-plane, the second portion greater than the first portion; and an inter-columnar region connected to and surrounding the transition region, wherein a top surface in the inter-columnar region has a third portion of surfaces off of the c-plane, the third portion less than the 20 second portion and greater than the first portion; a barrier layer of III-N semiconductor material on the buffer layer, the barrier layer extending across the columnar region and the transition region; and B₂ a gate layer of III-N semiconductor material on the barrier layer, the gate layer extending across the columnar region and the transition region.
12
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the gate layer has a first thickness over the columnar region and a second thickness over the transition region, the second thickness being different than the first thickness.
15
Dependent← claim 11III-N semiconductor barrier layerGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, further including: a barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate layer.
16
Dependent← claim 11SiGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the semiconductor substrate includes silicon with a (111) lattice orientation.
17
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the columnar region has a substantially circular shape parallel to a bound-ary plane between the buffer layer and the semiconductor substrate. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaN FET (p-gate HEMT) on silicon substrate
p-type III-N semiconductor gategate
III-N semiconductor barrier layerbarrier layer
III-N semiconductor buffer layerbuffer layer
Sisubstrate
GaN FET (gate layer on barrier layer) on semiconductor substrate
p-type III-N semiconductor gategate layer
Materials
Materials described outside the worked examples.
silicon substrate
Si
Substrate
III-N semiconductor buffer layer
Buffer Layer
III-N semiconductor barrier layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Ambient
carrier gas with 0–40% hydrogen by volumetric flow rate
Process details
precursors:gallium-containing gas reagent, nitrogen-containing gas reagent
carrier gas:H₂ (0–40 vol%) balance (N₂ or similar)
process name:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1A is a contour diagram and
FIG. 2
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
FIG. 3
FIG. 3F are cross sections of another example semiconductor device that includes a GaN FET, depicted in stages of another example method of formation.
FIG. 45
FIG. 45 3D, as disclosed in reference to the gate MOVPE process of
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 15 dependent
1
IndependentSiIII-N semiconductor buffer layerIII-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
A semiconductor device, comprising: a silicon substrate; a buffer layer of III-N semiconductor material over the silicon substrate, wherein: the buffer layer includes a columnar region having a first thickness; the buffer layer includes a transition region surrounding the columnar region; and the buffer layer includes an inter-columnar region around the transition region, the inter-columnar region having a second thickness, the first thickness being greater than the second thickness; and the buffer layer has a (0001) crystal orientation, wherein a c-plane of the III-N semiconductor mate-rial of the buffer layer is parallel to a boundary plane between the buffer layer and the silicon substrate, and wherein a top surface in the inter-columnar region has a higher portion of surfaces off of the c-plane than a top surface in the columnar region; and a gallium nitride field effect transistor (GaN FET), includ-ing: a barrier layer of III-N semiconductor material over the buffer layer, the barrier layer extending across the columnar region and the transition region; and a gate of p-type III-N semiconductor material over the barrier layer, the gate extending over the columnar region and the transition region, wherein: the gate has a first gate thickness over the columnar region and a second gate thickness over the tran-sition region; both the first gate thickness and the second gate thickness are thicker than twice a vertical range of the top surface in the columnar region; and a difference between the first gate thickness and the second gate thickness is less than half the vertical range of the top surface in the columnar region.
2
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein a difference between the first thickness and the second thick-ness is 50 nanometers to 200 nanometers.
3
Dependent← claim 1III-N semiconductor buffer layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the buffer layer has an average thickness of 5 microns to microns.
4
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein: the vertical range of the top surface in the columnar region is 10 nanometers to 40 nanometers; and the vertical range of the top surface in the transition region extends from the columnar region to the inter-columnar region and is 50 nanometers to 200 nanometers.
5
Dependent← claim 1III-N semiconductor barrier layerGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET includes an access region barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate.
6
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein both the first gate thickness and the second gate thickness are nanometers to 100 nanometers thick.
7
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the columnar region and the inter-columnar region each extend a lateral distance of 5 microns to 10 microns.
8
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the GaN FET is free of the III-N semiconductor material of the gate over the barrier layer adjacent to the gate.
9
Dependent← claim 1SiGaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the silicon substrate includes silicon with a (111) lattice orien-tation.
10
Dependent← claim 1GaN FET (p-gate HEMT) on silicon substrate
The semiconductor device of claim 1, wherein the first gate thickness is different than the second gate thickness.
11
IndependentIII-N semiconductor buffer layerIII-N semiconductor barrier layerp-type III-N semiconductor gateGaN FET (gate layer on barrier layer) on semiconductor substrate
A gallium nitride field effect transistor (GaN FET), comprising: a semiconductor substrate; a buffer layer of III-N semiconductor material over the semiconductor substrate, the buffer layer including a (0001) crystal orientation, a c-plane of the III-N semiconductor material of the buffer layer being parallel to a boundary plane between the buffer layer and the semiconductor substrate, wherein the buffer layer has: a columnar region, wherein a top surface in the colum-nar region has a first portion of surfaces off of the c-plane; a transition region connected to and surrounding the columnar region, wherein a top surface in the tran-sition region has a second portion of surfaces off of the c-plane, the second portion greater than the first portion; and an inter-columnar region connected to and surrounding the transition region, wherein a top surface in the inter-columnar region has a third portion of surfaces off of the c-plane, the third portion less than the 20 second portion and greater than the first portion; a barrier layer of III-N semiconductor material on the buffer layer, the barrier layer extending across the columnar region and the transition region; and B₂ a gate layer of III-N semiconductor material on the barrier layer, the gate layer extending across the columnar region and the transition region.
12
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the gate layer has a first thickness over the columnar region and a second thickness over the transition region, the second thickness being different than the first thickness.
15
Dependent← claim 11III-N semiconductor barrier layerGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, further including: a barrier sublayer of III-N semiconductor material over the buffer layer adjacent to the gate layer.
16
Dependent← claim 11SiGaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the semiconductor substrate includes silicon with a (111) lattice orientation.
17
Dependent← claim 11GaN FET (gate layer on barrier layer) on semiconductor substrate
The GaN FET of claim 11, wherein the columnar region has a substantially circular shape parallel to a bound-ary plane between the buffer layer and the semiconductor substrate. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
GaN FET (p-gate HEMT) on silicon substrate
p-type III-N semiconductor gategate
III-N semiconductor barrier layerbarrier layer
III-N semiconductor buffer layerbuffer layer
Sisubstrate
GaN FET (gate layer on barrier layer) on semiconductor substrate
p-type III-N semiconductor gategate layer
Materials
Materials described outside the worked examples.
silicon substrate
Si
Substrate
III-N semiconductor buffer layer
Buffer Layer
III-N semiconductor barrier layer
Process steps
Additional fabrication and treatment steps described in the patent.
1
Movpe Growth
Step 1
Ambient
carrier gas with 0–40% hydrogen by volumetric flow rate
Process details
precursors:gallium-containing gas reagent, nitrogen-containing gas reagent
carrier gas:H₂ (0–40 vol%) balance (N₂ or similar)
process name:
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
fet electrical
Fet Electrical
FIG. 2H are cross sections of an example semiconductor device that includes a gallium nitride field effect transistor (GaN FET), depicted in stages of an …
difference between columnar and inter-columnar buffer layer thickness
50–200 nanometers
III-N semiconductor buffer layer
vertical range of top surface in columnar region (claimed)
10–40 nanometers
III-N semiconductor buffer layer
vertical range of top surface in transition region (claimed)
50–200 nanometers
III-N semiconductor buffer layer
first and second gate thickness (claimed range)
≤ 100 nanometers
p-type III-N semiconductor gate
lateral distance of columnar and inter-columnar regions (claimed)
5–10 microns
III-N semiconductor buffer layer
Thickness
150–300 mm
—
Thickness
50–200 µm
—
Thickness
10–40 nm
—
Thickness
1–2 µm
—
Thickness
80–120 nm
—
Thickness
50–200 nm
—
Thickness
5–40 µm
—
Temperature
700–900 °C
—
Temperature
1000–1200 °C
—
Thickness
25–100 nm
—
Thickness
5–10 µm
—
Thickness
10–25 nm
—
Temperature
900–1100 °C
—
Flow Rate
50–1000 sccm
—
Pressure
10–50 mTorr
—
Thickness
40–100 nm
—
Thickness
10–50 nm
—
Thickness
≤ 10 nm
—
Thickness
≥ 25 nm
—
Thickness
≤ 30 nm
—
Thickness
≥ 50 nm
—
US 2012/0326165 A12012/0326165 A1 * 12/2012 Nakata.............. H01L 21/02378examiner
US 2015/0021616 A12015/0021616 A1 * 1/2015 Lee..................... H01L 29/7787examiner
US 2020/0403090 A12020/0403090 A1 * 12/2020 Lin................... H01L 29/41766examiner
Cited non-patent literature · 3
An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching. Anderson, T. “An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching” IEEE Elec. Dev. Lett. vol. 30, No. 12 Dec. 2009 pp. 1251-1253 (Year: 2009).
Si(111) as alternative substrate for AlGaN/GaN HEMT. Dikme, Y. “Si(111) as alternative substrate for AlGaN/GaN HEMT” phys. Stat. sol. (c) 0 No. 7, Nov. 18, 2003 pp. 2385-2388 (Year: 2003).* Hu, X. “Enhancement mode AlGaN/GaN HFET with selectively grown pn junction gate” Elec. Lett. May 2000 pp. 753-754 (Year: 2000).* Corekci, S. “Characterization of an AlN buffer layer and a thick- GaN layer grown on sapphire substrate by MOCVD” J. Mater. Sci Oct. 23, 2010 pp. 1606-1612 (Year: 2010).* Fujii, T. “High drain current and low on resistance normally-off- mode AlGaN/GaN junction HFETs with a p-type GaN gate contact” phys. stat. sol. (c) 5, No. 6, Apr. 25, 2008 pp. 1906-1909 (Year: 2008).
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004. Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. Lundin, et al., Influence of the Carrier Gas Composition on Metalorganic Vapor Phase Epitaxy of Gallium Nitride, Technical Physics Letters, vol. 31, No. 4, 2005, pp. 293-294. Translated from Pis’ma v Zhurnal Tekhnichesko I Fiziki, vol. 31, No. 7, 2005, pp. 51-55. Cho, et al., Effect of carrier gas on GaN epilayer characteristics, phys. stat. sol. (c) 3, No. 6 (2006).
difference between columnar and inter-columnar buffer layer thickness
50–200 nanometers
III-N semiconductor buffer layer
vertical range of top surface in columnar region (claimed)
10–40 nanometers
III-N semiconductor buffer layer
vertical range of top surface in transition region (claimed)
50–200 nanometers
III-N semiconductor buffer layer
first and second gate thickness (claimed range)
≤ 100 nanometers
p-type III-N semiconductor gate
lateral distance of columnar and inter-columnar regions (claimed)
5–10 microns
III-N semiconductor buffer layer
Thickness
150–300 mm
—
Thickness
50–200 µm
—
Thickness
10–40 nm
—
Thickness
1–2 µm
—
Thickness
80–120 nm
—
Thickness
50–200 nm
—
Thickness
5–40 µm
—
Temperature
700–900 °C
—
Temperature
1000–1200 °C
—
Thickness
25–100 nm
—
Thickness
5–10 µm
—
Thickness
10–25 nm
—
Temperature
900–1100 °C
—
Flow Rate
50–1000 sccm
—
Pressure
10–50 mTorr
—
Thickness
40–100 nm
—
Thickness
10–50 nm
—
Thickness
≤ 10 nm
—
Thickness
≥ 25 nm
—
Thickness
≤ 30 nm
—
Thickness
≥ 50 nm
—
US 2012/0326165 A12012/0326165 A1 * 12/2012 Nakata.............. H01L 21/02378examiner
US 2015/0021616 A12015/0021616 A1 * 1/2015 Lee..................... H01L 29/7787examiner
US 2020/0403090 A12020/0403090 A1 * 12/2020 Lin................... H01L 29/41766examiner
Cited non-patent literature · 3
An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching. Anderson, T. “An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching” IEEE Elec. Dev. Lett. vol. 30, No. 12 Dec. 2009 pp. 1251-1253 (Year: 2009).
Si(111) as alternative substrate for AlGaN/GaN HEMT. Dikme, Y. “Si(111) as alternative substrate for AlGaN/GaN HEMT” phys. Stat. sol. (c) 0 No. 7, Nov. 18, 2003 pp. 2385-2388 (Year: 2003).* Hu, X. “Enhancement mode AlGaN/GaN HFET with selectively grown pn junction gate” Elec. Lett. May 2000 pp. 753-754 (Year: 2000).* Corekci, S. “Characterization of an AlN buffer layer and a thick- GaN layer grown on sapphire substrate by MOCVD” J. Mater. Sci Oct. 23, 2010 pp. 1606-1612 (Year: 2010).* Fujii, T. “High drain current and low on resistance normally-off- mode AlGaN/GaN junction HFETs with a p-type GaN gate contact” phys. stat. sol. (c) 5, No. 6, Apr. 25, 2008 pp. 1906-1909 (Year: 2008).
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004. Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. Lundin, et al., Influence of the Carrier Gas Composition on Metalorganic Vapor Phase Epitaxy of Gallium Nitride, Technical Physics Letters, vol. 31, No. 4, 2005, pp. 293-294. Translated from Pis’ma v Zhurnal Tekhnichesko I Fiziki, vol. 31, No. 7, 2005, pp. 51-55. Cho, et al., Effect of carrier gas on GaN epilayer characteristics, phys. stat. sol. (c) 3, No. 6 (2006).
difference between columnar and inter-columnar buffer layer thickness
50–200 nanometers
III-N semiconductor buffer layer
vertical range of top surface in columnar region (claimed)
10–40 nanometers
III-N semiconductor buffer layer
vertical range of top surface in transition region (claimed)
50–200 nanometers
III-N semiconductor buffer layer
first and second gate thickness (claimed range)
≤ 100 nanometers
p-type III-N semiconductor gate
lateral distance of columnar and inter-columnar regions (claimed)
5–10 microns
III-N semiconductor buffer layer
Thickness
150–300 mm
—
Thickness
50–200 µm
—
Thickness
10–40 nm
—
Thickness
1–2 µm
—
Thickness
80–120 nm
—
Thickness
50–200 nm
—
Thickness
5–40 µm
—
Temperature
700–900 °C
—
Temperature
1000–1200 °C
—
Thickness
25–100 nm
—
Thickness
5–10 µm
—
Thickness
10–25 nm
—
Temperature
900–1100 °C
—
Flow Rate
50–1000 sccm
—
Pressure
10–50 mTorr
—
Thickness
40–100 nm
—
Thickness
10–50 nm
—
Thickness
≤ 10 nm
—
Thickness
≥ 25 nm
—
Thickness
≤ 30 nm
—
Thickness
≥ 50 nm
—
US 2012/0326165 A12012/0326165 A1 * 12/2012 Nakata.............. H01L 21/02378examiner
US 2015/0021616 A12015/0021616 A1 * 1/2015 Lee..................... H01L 29/7787examiner
US 2020/0403090 A12020/0403090 A1 * 12/2020 Lin................... H01L 29/41766examiner
Cited non-patent literature · 3
An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching. Anderson, T. “An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching” IEEE Elec. Dev. Lett. vol. 30, No. 12 Dec. 2009 pp. 1251-1253 (Year: 2009).
Si(111) as alternative substrate for AlGaN/GaN HEMT. Dikme, Y. “Si(111) as alternative substrate for AlGaN/GaN HEMT” phys. Stat. sol. (c) 0 No. 7, Nov. 18, 2003 pp. 2385-2388 (Year: 2003).* Hu, X. “Enhancement mode AlGaN/GaN HFET with selectively grown pn junction gate” Elec. Lett. May 2000 pp. 753-754 (Year: 2000).* Corekci, S. “Characterization of an AlN buffer layer and a thick- GaN layer grown on sapphire substrate by MOCVD” J. Mater. Sci Oct. 23, 2010 pp. 1606-1612 (Year: 2010).* Fujii, T. “High drain current and low on resistance normally-off- mode AlGaN/GaN junction HFETs with a p-type GaN gate contact” phys. stat. sol. (c) 5, No. 6, Apr. 25, 2008 pp. 1906-1909 (Year: 2008).
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004. Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. Lundin, et al., Influence of the Carrier Gas Composition on Metalorganic Vapor Phase Epitaxy of Gallium Nitride, Technical Physics Letters, vol. 31, No. 4, 2005, pp. 293-294. Translated from Pis’ma v Zhurnal Tekhnichesko I Fiziki, vol. 31, No. 7, 2005, pp. 51-55. Cho, et al., Effect of carrier gas on GaN epilayer characteristics, phys. stat. sol. (c) 3, No. 6 (2006).
difference between columnar and inter-columnar buffer layer thickness
50–200 nanometers
III-N semiconductor buffer layer
vertical range of top surface in columnar region (claimed)
10–40 nanometers
III-N semiconductor buffer layer
vertical range of top surface in transition region (claimed)
50–200 nanometers
III-N semiconductor buffer layer
first and second gate thickness (claimed range)
≤ 100 nanometers
p-type III-N semiconductor gate
lateral distance of columnar and inter-columnar regions (claimed)
5–10 microns
III-N semiconductor buffer layer
Thickness
150–300 mm
—
Thickness
50–200 µm
—
Thickness
10–40 nm
—
Thickness
1–2 µm
—
Thickness
80–120 nm
—
Thickness
50–200 nm
—
Thickness
5–40 µm
—
Temperature
700–900 °C
—
Temperature
1000–1200 °C
—
Thickness
25–100 nm
—
Thickness
5–10 µm
—
Thickness
10–25 nm
—
Temperature
900–1100 °C
—
Flow Rate
50–1000 sccm
—
Pressure
10–50 mTorr
—
Thickness
40–100 nm
—
Thickness
10–50 nm
—
Thickness
≤ 10 nm
—
Thickness
≥ 25 nm
—
Thickness
≤ 30 nm
—
Thickness
≥ 50 nm
—
US 2012/0326165 A12012/0326165 A1 * 12/2012 Nakata.............. H01L 21/02378examiner
US 2015/0021616 A12015/0021616 A1 * 1/2015 Lee..................... H01L 29/7787examiner
US 2020/0403090 A12020/0403090 A1 * 12/2020 Lin................... H01L 29/41766examiner
Cited non-patent literature · 3
An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching. Anderson, T. “An AlN/Ultrathin AlGaN/GaN HEMT structure Enhancement-Mode Operation using Selective Etching” IEEE Elec. Dev. Lett. vol. 30, No. 12 Dec. 2009 pp. 1251-1253 (Year: 2009).
Si(111) as alternative substrate for AlGaN/GaN HEMT. Dikme, Y. “Si(111) as alternative substrate for AlGaN/GaN HEMT” phys. Stat. sol. (c) 0 No. 7, Nov. 18, 2003 pp. 2385-2388 (Year: 2003).* Hu, X. “Enhancement mode AlGaN/GaN HFET with selectively grown pn junction gate” Elec. Lett. May 2000 pp. 753-754 (Year: 2000).* Corekci, S. “Characterization of an AlN buffer layer and a thick- GaN layer grown on sapphire substrate by MOCVD” J. Mater. Sci Oct. 23, 2010 pp. 1606-1612 (Year: 2010).* Fujii, T. “High drain current and low on resistance normally-off- mode AlGaN/GaN junction HFETs with a p-type GaN gate contact” phys. stat. sol. (c) 5, No. 6, Apr. 25, 2008 pp. 1906-1909 (Year: 2008).
D. Buttari, et al., Selective dry etching of GaN over AlGaN in BCl3/SF6 mixtures, Proceedings. IEEE Lester Eastman Conference on High Performance Devices, 2004. Han, et al., Highly Selective Dry Etching of GaN over AlGaN Using Inductively Coupled Cl2/N2/O2 Plasmas, Japanese Journal ofApplied Physics, vol. 42 (2003) Pt. 2, No. 10A. Lundin, et al., Influence of the Carrier Gas Composition on Metalorganic Vapor Phase Epitaxy of Gallium Nitride, Technical Physics Letters, vol. 31, No. 4, 2005, pp. 293-294. Translated from Pis’ma v Zhurnal Tekhnichesko I Fiziki, vol. 31, No. 7, 2005, pp. 51-55. Cho, et al., Effect of carrier gas on GaN epilayer characteristics, phys. stat. sol. (c) 3, No. 6 (2006).