METHOD FOR SYNTHESIZING MULTILAYER GRAPHENE | Matter42 Literature
Patent details
Patent
US 10,184,175
METHOD FOR SYNTHESIZING MULTILAYER GRAPHENE
Moon-Ho HAM
US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 9 dependent
1
Independentmultilayer grapheneCH₄carbon source
A method for synthesizing a multilayer graphene, comprising: forming a catalytic metal layer on a substrate; forming a pattern of asperities on a surface of the catalytic metal layer by subjecting the catalytic metal layer to a heat treatment by supplying methane gas,, wherein the pattern of asperities formed on the surface of the catalytic metal layer acts as a seed capable of growing the multilayer graphene; and depositing the multilayer graphene onto the surface of the catalytic metal layer having the pattern of asperities, comprising heat treating the catalytic metal layer in a gas comprising, a carbon source, hydrogen and argon for a time according to a number of layer of the multilayer graphene to be formed. Currently amended
2
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the catalytic metal layer includes one or more selected from the group consisting of copper (Cu), nickel (Ni), iron (Fe), platinum (Pt), aluminum (Al), cobalt (Co), ruthenium (Ru), palladium (Pd), chromium (Cr), magnesium (Mg), manganese (Mn), gold (Au), silver (Ag), molybdenum (Mo), rhodium (Rh), tantalum (Ta), titanium (Ti), tungsten (W), uranium (U), vanadium (V), zirconium (Zr), and iridium (Ir), brass, bronze, and stainless steel. Previously presented
3
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the step of forming a catalytic metal layer on a substrate is performed using one or more methods selected from the group consisting of an electron-beam evaporation deposition method, a thermal evaporation deposition method, a laser molecular beam epitaxy (L- M BE), a pulsed laser deposition (PLD), an electro-plating method and a sputtering method. Previously presented
4
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein subjecting the catalytic metal layer to the heat treatment comprises heating the substrate at a temperature ranging from 800 0 C to 1100 0 C for 10 to 120 minutes. Previously presented
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises: supplying a reaction gas comprising a carbon source onto the surface having the pattern of asperities of the catalytic metal layer to form the multilayer graphene; causing the deposition of the multilayer graphene on the surface of the catalytic metal at a temperature ranging from a room temperature to 1200 0 C; and cooling the multilayer graphene. Previously presented
7
Dependent← claim 1multilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein, in the stage of synthesizing the multilayer graphene, the number of layer of the multilayer graphene is controlled by changing the synthesis time of the multilayer graphene. Previously presented
8
Dependent← claim 1bilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises performing deposition of the multilayer graphene for a time ranging from 10 minutes to 20 minutes, and wherein the multilayer graphene is a bilayer
9
Dependent← claim 1
The method according to claim 1, wherein comprises forming the catalytic metal layer directly Previously presented
10
Dependent← claim 1catalytic metal layer
The method according to claim 1, wherein the metal selected from the group consisting of aluminum chromium (Cr), magnesium (Mg), manganese (Mn), tantalum (Ta), titanium (Ti), tungsten (W), uranium iridium (Ir). Previously presented
11
Independent
Canceled graphene. Previously presented forming the catalytic metal layer on the substrate on a substrate of an electronic device. catalytic metal layer comprises at least one (Al), ruthenium (Ru), palladium (Pd), silver (Ag), molybdenum (Mo), rhodium (Rh), (U), vanadium (V), zirconium (Zr), and
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Example 1
description derived process summary
3 materials2 process steps
Multilayer graphene synthesized on a catalytic metal layer. The catalytic metal layer was pre-heat-treated with methane gas to form a pattern of asperities as seeds for multilayer graphene growth. Graphene was then deposited by CVD with varying synthesis times to control the number of graphene layers. Results were characterized by SEM, optical microscopy, digital camera, Raman spectroscopy, Raman mapping, TEM, and sheet resistance measurements. Bilayer graphene was formed at 20 minutes synthesis time.
Materials
Materials described outside the worked examples.
catalytic metal layer
Catalyst Substrate Layer
carbon source (various)
Carbon Precursor
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
SEM
SEM
catalytic metal layer
optical microscopy
Optical Microscopy
multilayer graphene
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Duration
10–20 minutes
—
Duration
Why these are connected
Related documents with shared materials, methods, properties, or citations.
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 9 dependent
1
Independentmultilayer grapheneCH₄carbon source
A method for synthesizing a multilayer graphene, comprising: forming a catalytic metal layer on a substrate; forming a pattern of asperities on a surface of the catalytic metal layer by subjecting the catalytic metal layer to a heat treatment by supplying methane gas,, wherein the pattern of asperities formed on the surface of the catalytic metal layer acts as a seed capable of growing the multilayer graphene; and depositing the multilayer graphene onto the surface of the catalytic metal layer having the pattern of asperities, comprising heat treating the catalytic metal layer in a gas comprising, a carbon source, hydrogen and argon for a time according to a number of layer of the multilayer graphene to be formed. Currently amended
2
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the catalytic metal layer includes one or more selected from the group consisting of copper (Cu), nickel (Ni), iron (Fe), platinum (Pt), aluminum (Al), cobalt (Co), ruthenium (Ru), palladium (Pd), chromium (Cr), magnesium (Mg), manganese (Mn), gold (Au), silver (Ag), molybdenum (Mo), rhodium (Rh), tantalum (Ta), titanium (Ti), tungsten (W), uranium (U), vanadium (V), zirconium (Zr), and iridium (Ir), brass, bronze, and stainless steel. Previously presented
3
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the step of forming a catalytic metal layer on a substrate is performed using one or more methods selected from the group consisting of an electron-beam evaporation deposition method, a thermal evaporation deposition method, a laser molecular beam epitaxy (L- M BE), a pulsed laser deposition (PLD), an electro-plating method and a sputtering method. Previously presented
4
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein subjecting the catalytic metal layer to the heat treatment comprises heating the substrate at a temperature ranging from 800 0 C to 1100 0 C for 10 to 120 minutes. Previously presented
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises: supplying a reaction gas comprising a carbon source onto the surface having the pattern of asperities of the catalytic metal layer to form the multilayer graphene; causing the deposition of the multilayer graphene on the surface of the catalytic metal at a temperature ranging from a room temperature to 1200 0 C; and cooling the multilayer graphene. Previously presented
7
Dependent← claim 1multilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein, in the stage of synthesizing the multilayer graphene, the number of layer of the multilayer graphene is controlled by changing the synthesis time of the multilayer graphene. Previously presented
8
Dependent← claim 1bilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises performing deposition of the multilayer graphene for a time ranging from 10 minutes to 20 minutes, and wherein the multilayer graphene is a bilayer
9
Dependent← claim 1
The method according to claim 1, wherein comprises forming the catalytic metal layer directly Previously presented
10
Dependent← claim 1catalytic metal layer
The method according to claim 1, wherein the metal selected from the group consisting of aluminum chromium (Cr), magnesium (Mg), manganese (Mn), tantalum (Ta), titanium (Ti), tungsten (W), uranium iridium (Ir). Previously presented
11
Independent
Canceled graphene. Previously presented forming the catalytic metal layer on the substrate on a substrate of an electronic device. catalytic metal layer comprises at least one (Al), ruthenium (Ru), palladium (Pd), silver (Ag), molybdenum (Mo), rhodium (Rh), (U), vanadium (V), zirconium (Zr), and
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Example 1
description derived process summary
3 materials2 process steps
Multilayer graphene synthesized on a catalytic metal layer. The catalytic metal layer was pre-heat-treated with methane gas to form a pattern of asperities as seeds for multilayer graphene growth. Graphene was then deposited by CVD with varying synthesis times to control the number of graphene layers. Results were characterized by SEM, optical microscopy, digital camera, Raman spectroscopy, Raman mapping, TEM, and sheet resistance measurements. Bilayer graphene was formed at 20 minutes synthesis time.
Materials
Materials described outside the worked examples.
catalytic metal layer
Catalyst Substrate Layer
carbon source (various)
Carbon Precursor
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
SEM
SEM
catalytic metal layer
optical microscopy
Optical Microscopy
multilayer graphene
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Duration
10–20 minutes
—
Duration
Why these are connected
Related documents with shared materials, methods, properties, or citations.
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 9 dependent
1
Independentmultilayer grapheneCH₄carbon source
A method for synthesizing a multilayer graphene, comprising: forming a catalytic metal layer on a substrate; forming a pattern of asperities on a surface of the catalytic metal layer by subjecting the catalytic metal layer to a heat treatment by supplying methane gas,, wherein the pattern of asperities formed on the surface of the catalytic metal layer acts as a seed capable of growing the multilayer graphene; and depositing the multilayer graphene onto the surface of the catalytic metal layer having the pattern of asperities, comprising heat treating the catalytic metal layer in a gas comprising, a carbon source, hydrogen and argon for a time according to a number of layer of the multilayer graphene to be formed. Currently amended
2
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the catalytic metal layer includes one or more selected from the group consisting of copper (Cu), nickel (Ni), iron (Fe), platinum (Pt), aluminum (Al), cobalt (Co), ruthenium (Ru), palladium (Pd), chromium (Cr), magnesium (Mg), manganese (Mn), gold (Au), silver (Ag), molybdenum (Mo), rhodium (Rh), tantalum (Ta), titanium (Ti), tungsten (W), uranium (U), vanadium (V), zirconium (Zr), and iridium (Ir), brass, bronze, and stainless steel. Previously presented
3
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the step of forming a catalytic metal layer on a substrate is performed using one or more methods selected from the group consisting of an electron-beam evaporation deposition method, a thermal evaporation deposition method, a laser molecular beam epitaxy (L- M BE), a pulsed laser deposition (PLD), an electro-plating method and a sputtering method. Previously presented
4
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein subjecting the catalytic metal layer to the heat treatment comprises heating the substrate at a temperature ranging from 800 0 C to 1100 0 C for 10 to 120 minutes. Previously presented
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises: supplying a reaction gas comprising a carbon source onto the surface having the pattern of asperities of the catalytic metal layer to form the multilayer graphene; causing the deposition of the multilayer graphene on the surface of the catalytic metal at a temperature ranging from a room temperature to 1200 0 C; and cooling the multilayer graphene. Previously presented
7
Dependent← claim 1multilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein, in the stage of synthesizing the multilayer graphene, the number of layer of the multilayer graphene is controlled by changing the synthesis time of the multilayer graphene. Previously presented
8
Dependent← claim 1bilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises performing deposition of the multilayer graphene for a time ranging from 10 minutes to 20 minutes, and wherein the multilayer graphene is a bilayer
9
Dependent← claim 1
The method according to claim 1, wherein comprises forming the catalytic metal layer directly Previously presented
10
Dependent← claim 1catalytic metal layer
The method according to claim 1, wherein the metal selected from the group consisting of aluminum chromium (Cr), magnesium (Mg), manganese (Mn), tantalum (Ta), titanium (Ti), tungsten (W), uranium iridium (Ir). Previously presented
11
Independent
Canceled graphene. Previously presented forming the catalytic metal layer on the substrate on a substrate of an electronic device. catalytic metal layer comprises at least one (Al), ruthenium (Ru), palladium (Pd), silver (Ag), molybdenum (Mo), rhodium (Rh), (U), vanadium (V), zirconium (Zr), and
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Example 1
description derived process summary
3 materials2 process steps
Multilayer graphene synthesized on a catalytic metal layer. The catalytic metal layer was pre-heat-treated with methane gas to form a pattern of asperities as seeds for multilayer graphene growth. Graphene was then deposited by CVD with varying synthesis times to control the number of graphene layers. Results were characterized by SEM, optical microscopy, digital camera, Raman spectroscopy, Raman mapping, TEM, and sheet resistance measurements. Bilayer graphene was formed at 20 minutes synthesis time.
Materials
Materials described outside the worked examples.
catalytic metal layer
Catalyst Substrate Layer
carbon source (various)
Carbon Precursor
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
SEM
SEM
catalytic metal layer
optical microscopy
Optical Microscopy
multilayer graphene
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Duration
10–20 minutes
—
Duration
Why these are connected
Related documents with shared materials, methods, properties, or citations.
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 9 dependent
1
Independentmultilayer grapheneCH₄carbon source
A method for synthesizing a multilayer graphene, comprising: forming a catalytic metal layer on a substrate; forming a pattern of asperities on a surface of the catalytic metal layer by subjecting the catalytic metal layer to a heat treatment by supplying methane gas,, wherein the pattern of asperities formed on the surface of the catalytic metal layer acts as a seed capable of growing the multilayer graphene; and depositing the multilayer graphene onto the surface of the catalytic metal layer having the pattern of asperities, comprising heat treating the catalytic metal layer in a gas comprising, a carbon source, hydrogen and argon for a time according to a number of layer of the multilayer graphene to be formed. Currently amended
2
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the catalytic metal layer includes one or more selected from the group consisting of copper (Cu), nickel (Ni), iron (Fe), platinum (Pt), aluminum (Al), cobalt (Co), ruthenium (Ru), palladium (Pd), chromium (Cr), magnesium (Mg), manganese (Mn), gold (Au), silver (Ag), molybdenum (Mo), rhodium (Rh), tantalum (Ta), titanium (Ti), tungsten (W), uranium (U), vanadium (V), zirconium (Zr), and iridium (Ir), brass, bronze, and stainless steel. Previously presented
3
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein the step of forming a catalytic metal layer on a substrate is performed using one or more methods selected from the group consisting of an electron-beam evaporation deposition method, a thermal evaporation deposition method, a laser molecular beam epitaxy (L- M BE), a pulsed laser deposition (PLD), an electro-plating method and a sputtering method. Previously presented
4
Dependent← claim 1catalytic metal layer
The method for synthesizing a multilayer graphene according to claim 1, wherein subjecting the catalytic metal layer to the heat treatment comprises heating the substrate at a temperature ranging from 800 0 C to 1100 0 C for 10 to 120 minutes. Previously presented
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises: supplying a reaction gas comprising a carbon source onto the surface having the pattern of asperities of the catalytic metal layer to form the multilayer graphene; causing the deposition of the multilayer graphene on the surface of the catalytic metal at a temperature ranging from a room temperature to 1200 0 C; and cooling the multilayer graphene. Previously presented
7
Dependent← claim 1multilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein, in the stage of synthesizing the multilayer graphene, the number of layer of the multilayer graphene is controlled by changing the synthesis time of the multilayer graphene. Previously presented
8
Dependent← claim 1bilayer graphene
The method for synthesizing a multilayer graphene according to claim 1, wherein depositing the multilayer graphene onto the surface of the catalytic metal layer comprises performing deposition of the multilayer graphene for a time ranging from 10 minutes to 20 minutes, and wherein the multilayer graphene is a bilayer
9
Dependent← claim 1
The method according to claim 1, wherein comprises forming the catalytic metal layer directly Previously presented
10
Dependent← claim 1catalytic metal layer
The method according to claim 1, wherein the metal selected from the group consisting of aluminum chromium (Cr), magnesium (Mg), manganese (Mn), tantalum (Ta), titanium (Ti), tungsten (W), uranium iridium (Ir). Previously presented
11
Independent
Canceled graphene. Previously presented forming the catalytic metal layer on the substrate on a substrate of an electronic device. catalytic metal layer comprises at least one (Al), ruthenium (Ru), palladium (Pd), silver (Ag), molybdenum (Mo), rhodium (Rh), (U), vanadium (V), zirconium (Zr), and
Worked examples
Embodiments described in the patent, grouped by the materials and process steps they use.
Example 1
description derived process summary
3 materials2 process steps
Multilayer graphene synthesized on a catalytic metal layer. The catalytic metal layer was pre-heat-treated with methane gas to form a pattern of asperities as seeds for multilayer graphene growth. Graphene was then deposited by CVD with varying synthesis times to control the number of graphene layers. Results were characterized by SEM, optical microscopy, digital camera, Raman spectroscopy, Raman mapping, TEM, and sheet resistance measurements. Bilayer graphene was formed at 20 minutes synthesis time.
Materials
Materials described outside the worked examples.
catalytic metal layer
Catalyst Substrate Layer
carbon source (various)
Carbon Precursor
Characterization
Measurements and analyses referenced in the patent, with their drawing references.
SEM
SEM
catalytic metal layer
optical microscopy
Optical Microscopy
multilayer graphene
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Duration
10–20 minutes
—
Duration
Why these are connected
Related documents with shared materials, methods, properties, or citations.