GATE METAL FORMATION ON GALLIUM NITRIDE OR ALUMINUM GALLIUM NITRIDE | Matter42 Literature
Patent
Atlas literature
Patent
US 11,990,343 B2
GATE METAL FORMATION ON GALLIUM NITRIDE OR ALUMINUM GALLIUM NITRIDE
Wayne Mack Struble, Timothy Edward Boles, Jason Matthew Barrett, John Stephen Atherton
MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC., Lowell, MA (US)·May 21, 2024·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 illustrates an example electrode structure during a manufacturing process for a device using reactive evapora- tive liftoff of layers.
FIG. 2
FIGS. 2A and 2B illustrate example electrode structures for devices during manufacturing process steps according to various embodiments described herein.
FIG. 3
FIGS. 3A and 3B illustrate the example electrode struc- tures with photoresist masks removed at a manufacturing process step after
FIG. 4
FIGS. 4A and 4B illustrate the example electrode struc- tures after sputtering layers at a manufacturing process step after
FIG. 5
FIGS. 5A and 5B illustrate the example electrode struc- 5 tures with a cap photoresist in place at a manufacturing process step after
FIG. 6
FIGS. 6A and 6B illustrate the final electrode structures for the devices according to various embodiments described 10 herein.
FIG. 7
FIG. 7 illustrates an example method of forming the electrode structures shown in
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 18 dependent
1
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A method of manufacturing an electrode structure for a device, comprising: forming an opening in a silicon nitride layer to expose a surface region of a substrate through the opening; forming a photoresist layer over the silicon nitride layer and around the opening in the silicon nitride layer, the photoresist layer comprising a mask opening; depositing a gate metal layer through the mask opening and onto the surface region of the substrate; removing the photoresist layer; and depositing a barrier metal layer over the gate metal layer and the silicon nitride layer.
2
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises depositing the gate metal layer using reactive evaporation.
3
Dependent← claim 1NiWPtPdWN
The method according to claim 1, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
4
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises: depositing a first gate metal layer using reactive evapo-ration; and depositing a second gate metal layer using reactive evapo-ration.
6
Dependent← claim 1WNSi₃N₄
The method according to claim 1, wherein depositing the barrier metal layer comprises sputtering tungsten nitride over the gate metal layer, a top surface of the silicon nitride layer, and at least a portion of a step around the opening in the silicon nitride layer.
7
Dependent← claim 1barrier metal layer
The method according to claim 1, further comprising: depositing a conductive metal layer on the barrier metal layer; and depositing a cap metal layer on the conductive metal layer.
10
Dependent← claim 1
The method according to claim 1, wherein the pho-toresist layer comprises a first photoresist layer and a second photoresist layer, the second photoresist layer comprising an undercut profile for liftoff.
11
Dependent← claim 1GaNAlGaN
The method according to claim 1, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
12
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A gate metal formation, comprising: a silicon nitride layer comprising an opening in the silicon nitride layer that exposes a surface region of a substrate, the opening comprising a step around the open-ing; a gate metal layer on the surface region of the substrate and at least a portion of the silicon nitride layer; 20 a barrier metal layer on the gate metal layer, on a top surface of the silicon nitride layer, and on at least a portion of the step around the opening in the silicon nitride layer; and a conductive metal layer on the barrier metal layer.
13
Dependent← claim 12gate metal layerbarrier metal layer
The gate metal formation according to claim 12, wherein: the gate metal layer is deposited using reactive evapora-tion; and the barrier metal layer is deposited using sputtering.
14
Dependent← claim 12NiWPtPdWN
The gate metal formation according to claim 12, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
15
Dependent← claim 12gate metal layer
The gate metal formation according claim 12, wherein the gate metal layer comprises a first gate metal layer and a second gate metal layer.
17
Dependent← claim 12WN
The gate metal formation according to claim 12, wherein the barrier metal layer comprises tungsten nitride.
18
Dependent← claim 12
The gate metal formation according to claim 12, further comprising a cap metal layer on the conductive metal layer.
19
Dependent← claim 12GaNAlGaN
The gate metal formation according to claim 12, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
20
Dependent← claim 12gate connected field plate (GCFP)
The gate metal formation according to claim 12, wherein the gate metal formation comprises a gate con-nected field plate (GCFP) formed on the substrate with a width of about 1.1 microns. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
gate electrode structure for GaN/AlGaN HEMT
Alconductive metal
barrier metal layerbarrier metal
gate metal layergate metal
Si₃N₄passivation dielectric
GaNsubstrate
gate connected field plate (GCFP)
No layer stack recorded.
Materials
Materials described outside the worked examples.
silicon nitride
Si₃N₄
Passivation Dielectric Layer
gate metal layer
Gate Metal
Process steps
Additional fabrication and treatment steps described in the patent.
1
Reactive Evaporation
Step 1
Process details
note:Gate metal layers deposited by reactive evaporation through photoresist liftoff mask onto GaN or AlGaN substrate exposed through opening in silicon nitride layer
deposited materials:Ni, W
Materials:Ni
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
6000–7000 Å
—
Thickness
900–1025 Å
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 12
US 7,445,975 B27,445,975 B2 11/2008 Behammer
US 7,569,869 B27,569,869 B2 * 8/2009 Jin...................... H01L 29/7843examiner
CN 103219239 BCN 103219239 B 5/2015
US 10,566,428 B210,566,428 B2 * 2/2020 LaRoche........... H01L 21/76877examiner
US 2009/0078966 A12009/0078966 A1 * 3/2009 Asai.................. H01L 29/66462
Why these are connected
Related documents with shared materials, methods, properties, or citations.
GATE METAL FORMATION ON GALLIUM NITRIDE OR ALUMINUM GALLIUM NITRIDE
Wayne Mack Struble, Timothy Edward Boles, Jason Matthew Barrett, John Stephen Atherton
MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC., Lowell, MA (US)·May 21, 2024·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 illustrates an example electrode structure during a manufacturing process for a device using reactive evapora- tive liftoff of layers.
FIG. 2
FIGS. 2A and 2B illustrate example electrode structures for devices during manufacturing process steps according to various embodiments described herein.
FIG. 3
FIGS. 3A and 3B illustrate the example electrode struc- tures with photoresist masks removed at a manufacturing process step after
FIG. 4
FIGS. 4A and 4B illustrate the example electrode struc- tures after sputtering layers at a manufacturing process step after
FIG. 5
FIGS. 5A and 5B illustrate the example electrode struc- 5 tures with a cap photoresist in place at a manufacturing process step after
FIG. 6
FIGS. 6A and 6B illustrate the final electrode structures for the devices according to various embodiments described 10 herein.
FIG. 7
FIG. 7 illustrates an example method of forming the electrode structures shown in
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 18 dependent
1
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A method of manufacturing an electrode structure for a device, comprising: forming an opening in a silicon nitride layer to expose a surface region of a substrate through the opening; forming a photoresist layer over the silicon nitride layer and around the opening in the silicon nitride layer, the photoresist layer comprising a mask opening; depositing a gate metal layer through the mask opening and onto the surface region of the substrate; removing the photoresist layer; and depositing a barrier metal layer over the gate metal layer and the silicon nitride layer.
2
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises depositing the gate metal layer using reactive evaporation.
3
Dependent← claim 1NiWPtPdWN
The method according to claim 1, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
4
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises: depositing a first gate metal layer using reactive evapo-ration; and depositing a second gate metal layer using reactive evapo-ration.
6
Dependent← claim 1WNSi₃N₄
The method according to claim 1, wherein depositing the barrier metal layer comprises sputtering tungsten nitride over the gate metal layer, a top surface of the silicon nitride layer, and at least a portion of a step around the opening in the silicon nitride layer.
7
Dependent← claim 1barrier metal layer
The method according to claim 1, further comprising: depositing a conductive metal layer on the barrier metal layer; and depositing a cap metal layer on the conductive metal layer.
10
Dependent← claim 1
The method according to claim 1, wherein the pho-toresist layer comprises a first photoresist layer and a second photoresist layer, the second photoresist layer comprising an undercut profile for liftoff.
11
Dependent← claim 1GaNAlGaN
The method according to claim 1, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
12
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A gate metal formation, comprising: a silicon nitride layer comprising an opening in the silicon nitride layer that exposes a surface region of a substrate, the opening comprising a step around the open-ing; a gate metal layer on the surface region of the substrate and at least a portion of the silicon nitride layer; 20 a barrier metal layer on the gate metal layer, on a top surface of the silicon nitride layer, and on at least a portion of the step around the opening in the silicon nitride layer; and a conductive metal layer on the barrier metal layer.
13
Dependent← claim 12gate metal layerbarrier metal layer
The gate metal formation according to claim 12, wherein: the gate metal layer is deposited using reactive evapora-tion; and the barrier metal layer is deposited using sputtering.
14
Dependent← claim 12NiWPtPdWN
The gate metal formation according to claim 12, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
15
Dependent← claim 12gate metal layer
The gate metal formation according claim 12, wherein the gate metal layer comprises a first gate metal layer and a second gate metal layer.
17
Dependent← claim 12WN
The gate metal formation according to claim 12, wherein the barrier metal layer comprises tungsten nitride.
18
Dependent← claim 12
The gate metal formation according to claim 12, further comprising a cap metal layer on the conductive metal layer.
19
Dependent← claim 12GaNAlGaN
The gate metal formation according to claim 12, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
20
Dependent← claim 12gate connected field plate (GCFP)
The gate metal formation according to claim 12, wherein the gate metal formation comprises a gate con-nected field plate (GCFP) formed on the substrate with a width of about 1.1 microns. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
gate electrode structure for GaN/AlGaN HEMT
Alconductive metal
barrier metal layerbarrier metal
gate metal layergate metal
Si₃N₄passivation dielectric
GaNsubstrate
gate connected field plate (GCFP)
No layer stack recorded.
Materials
Materials described outside the worked examples.
silicon nitride
Si₃N₄
Passivation Dielectric Layer
gate metal layer
Gate Metal
Process steps
Additional fabrication and treatment steps described in the patent.
1
Reactive Evaporation
Step 1
Process details
note:Gate metal layers deposited by reactive evaporation through photoresist liftoff mask onto GaN or AlGaN substrate exposed through opening in silicon nitride layer
deposited materials:Ni, W
Materials:Ni
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
6000–7000 Å
—
Thickness
900–1025 Å
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 12
US 7,445,975 B27,445,975 B2 11/2008 Behammer
US 7,569,869 B27,569,869 B2 * 8/2009 Jin...................... H01L 29/7843examiner
CN 103219239 BCN 103219239 B 5/2015
US 10,566,428 B210,566,428 B2 * 2/2020 LaRoche........... H01L 21/76877examiner
US 2009/0078966 A12009/0078966 A1 * 3/2009 Asai.................. H01L 29/66462
Why these are connected
Related documents with shared materials, methods, properties, or citations.
GATE METAL FORMATION ON GALLIUM NITRIDE OR ALUMINUM GALLIUM NITRIDE
Wayne Mack Struble, Timothy Edward Boles, Jason Matthew Barrett, John Stephen Atherton
MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC., Lowell, MA (US)·May 21, 2024·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 illustrates an example electrode structure during a manufacturing process for a device using reactive evapora- tive liftoff of layers.
FIG. 2
FIGS. 2A and 2B illustrate example electrode structures for devices during manufacturing process steps according to various embodiments described herein.
FIG. 3
FIGS. 3A and 3B illustrate the example electrode struc- tures with photoresist masks removed at a manufacturing process step after
FIG. 4
FIGS. 4A and 4B illustrate the example electrode struc- tures after sputtering layers at a manufacturing process step after
FIG. 5
FIGS. 5A and 5B illustrate the example electrode struc- 5 tures with a cap photoresist in place at a manufacturing process step after
FIG. 6
FIGS. 6A and 6B illustrate the final electrode structures for the devices according to various embodiments described 10 herein.
FIG. 7
FIG. 7 illustrates an example method of forming the electrode structures shown in
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 18 dependent
1
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A method of manufacturing an electrode structure for a device, comprising: forming an opening in a silicon nitride layer to expose a surface region of a substrate through the opening; forming a photoresist layer over the silicon nitride layer and around the opening in the silicon nitride layer, the photoresist layer comprising a mask opening; depositing a gate metal layer through the mask opening and onto the surface region of the substrate; removing the photoresist layer; and depositing a barrier metal layer over the gate metal layer and the silicon nitride layer.
2
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises depositing the gate metal layer using reactive evaporation.
3
Dependent← claim 1NiWPtPdWN
The method according to claim 1, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
4
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises: depositing a first gate metal layer using reactive evapo-ration; and depositing a second gate metal layer using reactive evapo-ration.
6
Dependent← claim 1WNSi₃N₄
The method according to claim 1, wherein depositing the barrier metal layer comprises sputtering tungsten nitride over the gate metal layer, a top surface of the silicon nitride layer, and at least a portion of a step around the opening in the silicon nitride layer.
7
Dependent← claim 1barrier metal layer
The method according to claim 1, further comprising: depositing a conductive metal layer on the barrier metal layer; and depositing a cap metal layer on the conductive metal layer.
10
Dependent← claim 1
The method according to claim 1, wherein the pho-toresist layer comprises a first photoresist layer and a second photoresist layer, the second photoresist layer comprising an undercut profile for liftoff.
11
Dependent← claim 1GaNAlGaN
The method according to claim 1, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
12
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A gate metal formation, comprising: a silicon nitride layer comprising an opening in the silicon nitride layer that exposes a surface region of a substrate, the opening comprising a step around the open-ing; a gate metal layer on the surface region of the substrate and at least a portion of the silicon nitride layer; 20 a barrier metal layer on the gate metal layer, on a top surface of the silicon nitride layer, and on at least a portion of the step around the opening in the silicon nitride layer; and a conductive metal layer on the barrier metal layer.
13
Dependent← claim 12gate metal layerbarrier metal layer
The gate metal formation according to claim 12, wherein: the gate metal layer is deposited using reactive evapora-tion; and the barrier metal layer is deposited using sputtering.
14
Dependent← claim 12NiWPtPdWN
The gate metal formation according to claim 12, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
15
Dependent← claim 12gate metal layer
The gate metal formation according claim 12, wherein the gate metal layer comprises a first gate metal layer and a second gate metal layer.
17
Dependent← claim 12WN
The gate metal formation according to claim 12, wherein the barrier metal layer comprises tungsten nitride.
18
Dependent← claim 12
The gate metal formation according to claim 12, further comprising a cap metal layer on the conductive metal layer.
19
Dependent← claim 12GaNAlGaN
The gate metal formation according to claim 12, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
20
Dependent← claim 12gate connected field plate (GCFP)
The gate metal formation according to claim 12, wherein the gate metal formation comprises a gate con-nected field plate (GCFP) formed on the substrate with a width of about 1.1 microns. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
gate electrode structure for GaN/AlGaN HEMT
Alconductive metal
barrier metal layerbarrier metal
gate metal layergate metal
Si₃N₄passivation dielectric
GaNsubstrate
gate connected field plate (GCFP)
No layer stack recorded.
Materials
Materials described outside the worked examples.
silicon nitride
Si₃N₄
Passivation Dielectric Layer
gate metal layer
Gate Metal
Process steps
Additional fabrication and treatment steps described in the patent.
1
Reactive Evaporation
Step 1
Process details
note:Gate metal layers deposited by reactive evaporation through photoresist liftoff mask onto GaN or AlGaN substrate exposed through opening in silicon nitride layer
deposited materials:Ni, W
Materials:Ni
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
6000–7000 Å
—
Thickness
900–1025 Å
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 12
US 7,445,975 B27,445,975 B2 11/2008 Behammer
US 7,569,869 B27,569,869 B2 * 8/2009 Jin...................... H01L 29/7843examiner
CN 103219239 BCN 103219239 B 5/2015
US 10,566,428 B210,566,428 B2 * 2/2020 LaRoche........... H01L 21/76877examiner
US 2009/0078966 A12009/0078966 A1 * 3/2009 Asai.................. H01L 29/66462
Why these are connected
Related documents with shared materials, methods, properties, or citations.
GATE METAL FORMATION ON GALLIUM NITRIDE OR ALUMINUM GALLIUM NITRIDE
Wayne Mack Struble, Timothy Edward Boles, Jason Matthew Barrett, John Stephen Atherton
MACOM TECHNOLOGY SOLUTIONS HOLDINGS, INC., Lowell, MA (US)·May 21, 2024·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
FIG. 1 illustrates an example electrode structure during a manufacturing process for a device using reactive evapora- tive liftoff of layers.
FIG. 2
FIGS. 2A and 2B illustrate example electrode structures for devices during manufacturing process steps according to various embodiments described herein.
FIG. 3
FIGS. 3A and 3B illustrate the example electrode struc- tures with photoresist masks removed at a manufacturing process step after
FIG. 4
FIGS. 4A and 4B illustrate the example electrode struc- tures after sputtering layers at a manufacturing process step after
FIG. 5
FIGS. 5A and 5B illustrate the example electrode struc- 5 tures with a cap photoresist in place at a manufacturing process step after
FIG. 6
FIGS. 6A and 6B illustrate the final electrode structures for the devices according to various embodiments described 10 herein.
FIG. 7
FIG. 7 illustrates an example method of forming the electrode structures shown in
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
2 independent · 18 dependent
1
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A method of manufacturing an electrode structure for a device, comprising: forming an opening in a silicon nitride layer to expose a surface region of a substrate through the opening; forming a photoresist layer over the silicon nitride layer and around the opening in the silicon nitride layer, the photoresist layer comprising a mask opening; depositing a gate metal layer through the mask opening and onto the surface region of the substrate; removing the photoresist layer; and depositing a barrier metal layer over the gate metal layer and the silicon nitride layer.
2
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises depositing the gate metal layer using reactive evaporation.
3
Dependent← claim 1NiWPtPdWN
The method according to claim 1, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
4
Dependent← claim 1gate metal layer
The method according to claim 1, wherein depositing the gate metal layer comprises: depositing a first gate metal layer using reactive evapo-ration; and depositing a second gate metal layer using reactive evapo-ration.
6
Dependent← claim 1WNSi₃N₄
The method according to claim 1, wherein depositing the barrier metal layer comprises sputtering tungsten nitride over the gate metal layer, a top surface of the silicon nitride layer, and at least a portion of a step around the opening in the silicon nitride layer.
7
Dependent← claim 1barrier metal layer
The method according to claim 1, further comprising: depositing a conductive metal layer on the barrier metal layer; and depositing a cap metal layer on the conductive metal layer.
10
Dependent← claim 1
The method according to claim 1, wherein the pho-toresist layer comprises a first photoresist layer and a second photoresist layer, the second photoresist layer comprising an undercut profile for liftoff.
11
Dependent← claim 1GaNAlGaN
The method according to claim 1, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
12
IndependentSi₃N₄gate metal layerbarrier metal layergate electrode structure for GaN/AlGaN HEMT
A gate metal formation, comprising: a silicon nitride layer comprising an opening in the silicon nitride layer that exposes a surface region of a substrate, the opening comprising a step around the open-ing; a gate metal layer on the surface region of the substrate and at least a portion of the silicon nitride layer; 20 a barrier metal layer on the gate metal layer, on a top surface of the silicon nitride layer, and on at least a portion of the step around the opening in the silicon nitride layer; and a conductive metal layer on the barrier metal layer.
13
Dependent← claim 12gate metal layerbarrier metal layer
The gate metal formation according to claim 12, wherein: the gate metal layer is deposited using reactive evapora-tion; and the barrier metal layer is deposited using sputtering.
14
Dependent← claim 12NiWPtPdWN
The gate metal formation according to claim 12, wherein the gate metal layer comprises at least one of nickel, tungsten, platinum, palladium, and tungsten nitride.
15
Dependent← claim 12gate metal layer
The gate metal formation according claim 12, wherein the gate metal layer comprises a first gate metal layer and a second gate metal layer.
17
Dependent← claim 12WN
The gate metal formation according to claim 12, wherein the barrier metal layer comprises tungsten nitride.
18
Dependent← claim 12
The gate metal formation according to claim 12, further comprising a cap metal layer on the conductive metal layer.
19
Dependent← claim 12GaNAlGaN
The gate metal formation according to claim 12, wherein the substrate comprises a substrate of gallium nitride, aluminum gallium nitride, or a combination of gallium nitride and aluminum gallium nitride.
20
Dependent← claim 12gate connected field plate (GCFP)
The gate metal formation according to claim 12, wherein the gate metal formation comprises a gate con-nected field plate (GCFP) formed on the substrate with a width of about 1.1 microns. ∗ ∗ ∗ ∗ ∗
Device structures
Layer stacks claimed or described, ordered top of device to substrate.
gate electrode structure for GaN/AlGaN HEMT
Alconductive metal
barrier metal layerbarrier metal
gate metal layergate metal
Si₃N₄passivation dielectric
GaNsubstrate
gate connected field plate (GCFP)
No layer stack recorded.
Materials
Materials described outside the worked examples.
silicon nitride
Si₃N₄
Passivation Dielectric Layer
gate metal layer
Gate Metal
Process steps
Additional fabrication and treatment steps described in the patent.
1
Reactive Evaporation
Step 1
Process details
note:Gate metal layers deposited by reactive evaporation through photoresist liftoff mask onto GaN or AlGaN substrate exposed through opening in silicon nitride layer
deposited materials:Ni, W
Materials:Ni
Reported properties
Performance values and ranges asserted in the specification or claims.
Property
Value
Material
Thickness
6000–7000 Å
—
Thickness
900–1025 Å
Cited prior art
Patents and literature cited by this patent (applicant and examiner references).
Cited patents · 12
US 7,445,975 B27,445,975 B2 11/2008 Behammer
US 7,569,869 B27,569,869 B2 * 8/2009 Jin...................... H01L 29/7843examiner
CN 103219239 BCN 103219239 B 5/2015
US 10,566,428 B210,566,428 B2 * 2/2020 LaRoche........... H01L 21/76877examiner
US 2009/0078966 A12009/0078966 A1 * 3/2009 Asai.................. H01L 29/66462
Why these are connected
Related documents with shared materials, methods, properties, or citations.
GaN HEMT with Ni/TaN/Al/TiN gate stack (prior art/comparative embodiment)
TiNcap metal
Alconductive metal
TaNgate metal 2
Nigate metal 1
Si₃N₄passivation dielectric
GaNsubstrate
barrier metal layer
Barrier Metal
nickel
Ni
Gate Metal
tungsten
W
Gate Metal
platinum
Pt
Gate Metal
palladium
Pd
Gate Metal
tungsten nitride
WN
Barrier Metal
aluminum
Al
Conductive Metal Layer
titanium nitride
TiN
Cap Metal
gallium nitride
GaN
Substrate
aluminum gallium nitride
AlGaN
Substrate
tantalum nitride
TaN
Gate Metal
W
2
Sputtering
Step 2
Process details
note:Barrier metal layer (WN) and conductive metal layer (Al) deposited by sputtering over underlying gate metal layers after photoresist liftoff
deposited materials:WN, Al
Materials:WNAl
3
Pecvd Deposition
Step 3
Process details
note:Silicon nitride layer deposited on GaN substrate surface by plasma-enhanced chemical vapor deposition
technique:PECVD
deposited material:Si₃N₄ or SiNx
Materials:Si₃N₄
—
Thickness
300–500 Å
—
Thickness
60–110 Å
—
Thickness
200–500 Å
—
Thickness
5800–6200 Å
—
Thickness
80–110 Å
—
Thickness
1.1–1.2 µm
—
Thickness
100–200 Å
—
Temperature
≥ 550 °C
—
examiner
US 2011/0227089 A12011/0227089 A1 * 9/2011 Mieczkowski....... H01L 29/475examiner
US 2013/0126889 A12013/0126889 A1 * 5/2013 Bahl................. H01L 29/66462examiner
US 2013/0248873 A12013/0248873 A1 * 9/2013 Kuraguchi............ H01L 29/475examiner
US 2014/0091322 A12014/0091322 A1 * 4/2014 Ishikura............ H01L 29/66462examiner
US 2015/0144961 A12015/0144961 A1 * 5/2015 Yoon................... H01L 29/7786examiner
US 2015/0325698 A12015/0325698 A1 * 11/2015 Theodorus Marinus Donkers.....examiner
US 2017/0104091 A12017/0104091 A1 * 4/2017 Tanaka................ H01L 21/8252examiner
Cited non-patent literature · 5
International Search Report for PCT/US2019/064939 dated Mar. 5, 2020.
Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs. Ho Kyu Jun et al: “Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs”, Journal of the Korean Physical Society, Korean Physical Society, KR, vol. 67, No. 4, Sep. 4, 2015 (Sep. 4, 2015), pp. 682-686, XP035541221,ISSN: 0374- 4884, DOI: 10.3938/JKPS.67.682[retrieved on Sep. 4, 2015] p. 1-p. 2; figure 1.10.3938/JKPS.67.682[retrieved
Lu et al., Electronics Letters, Stable AlGaN/GaN high electron mobility transistors with tungsten nitride gate metallisation, Dec. 3, 2009, vol. 45 No. 25.
Lu et al., Journal of Electronic Materials, Enhancement of the Schottky Barrier Height using a Nitrogen-Rich Tungsten Nitride Thin Film for the Schottky Contacts onAlGaN/GaN Heterostructures, 2008, vol. 37, No. 5, pp. 624-627.
Miura et al., Solid-State Electronics 48, Thermal annealing effects on Ni/Au based Schottky contacts on n-GaN and AlGaN/GaN with insertion of high work function metal, 2004, pp. 689-695. Office Action in EPApplication No. 19835339.3 dated May 5, 2023. Ohmic Contacts PPT Presentation, Unknown Author, Publication Date Unknown (Jul. 11, 2010), University of South Carolina.
GaN HEMT with Ni/TaN/Al/TiN gate stack (prior art/comparative embodiment)
TiNcap metal
Alconductive metal
TaNgate metal 2
Nigate metal 1
Si₃N₄passivation dielectric
GaNsubstrate
barrier metal layer
Barrier Metal
nickel
Ni
Gate Metal
tungsten
W
Gate Metal
platinum
Pt
Gate Metal
palladium
Pd
Gate Metal
tungsten nitride
WN
Barrier Metal
aluminum
Al
Conductive Metal Layer
titanium nitride
TiN
Cap Metal
gallium nitride
GaN
Substrate
aluminum gallium nitride
AlGaN
Substrate
tantalum nitride
TaN
Gate Metal
W
2
Sputtering
Step 2
Process details
note:Barrier metal layer (WN) and conductive metal layer (Al) deposited by sputtering over underlying gate metal layers after photoresist liftoff
deposited materials:WN, Al
Materials:WNAl
3
Pecvd Deposition
Step 3
Process details
note:Silicon nitride layer deposited on GaN substrate surface by plasma-enhanced chemical vapor deposition
technique:PECVD
deposited material:Si₃N₄ or SiNx
Materials:Si₃N₄
—
Thickness
300–500 Å
—
Thickness
60–110 Å
—
Thickness
200–500 Å
—
Thickness
5800–6200 Å
—
Thickness
80–110 Å
—
Thickness
1.1–1.2 µm
—
Thickness
100–200 Å
—
Temperature
≥ 550 °C
—
examiner
US 2011/0227089 A12011/0227089 A1 * 9/2011 Mieczkowski....... H01L 29/475examiner
US 2013/0126889 A12013/0126889 A1 * 5/2013 Bahl................. H01L 29/66462examiner
US 2013/0248873 A12013/0248873 A1 * 9/2013 Kuraguchi............ H01L 29/475examiner
US 2014/0091322 A12014/0091322 A1 * 4/2014 Ishikura............ H01L 29/66462examiner
US 2015/0144961 A12015/0144961 A1 * 5/2015 Yoon................... H01L 29/7786examiner
US 2015/0325698 A12015/0325698 A1 * 11/2015 Theodorus Marinus Donkers.....examiner
US 2017/0104091 A12017/0104091 A1 * 4/2017 Tanaka................ H01L 21/8252examiner
Cited non-patent literature · 5
International Search Report for PCT/US2019/064939 dated Mar. 5, 2020.
Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs. Ho Kyu Jun et al: “Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs”, Journal of the Korean Physical Society, Korean Physical Society, KR, vol. 67, No. 4, Sep. 4, 2015 (Sep. 4, 2015), pp. 682-686, XP035541221,ISSN: 0374- 4884, DOI: 10.3938/JKPS.67.682[retrieved on Sep. 4, 2015] p. 1-p. 2; figure 1.10.3938/JKPS.67.682[retrieved
Lu et al., Electronics Letters, Stable AlGaN/GaN high electron mobility transistors with tungsten nitride gate metallisation, Dec. 3, 2009, vol. 45 No. 25.
Lu et al., Journal of Electronic Materials, Enhancement of the Schottky Barrier Height using a Nitrogen-Rich Tungsten Nitride Thin Film for the Schottky Contacts onAlGaN/GaN Heterostructures, 2008, vol. 37, No. 5, pp. 624-627.
Miura et al., Solid-State Electronics 48, Thermal annealing effects on Ni/Au based Schottky contacts on n-GaN and AlGaN/GaN with insertion of high work function metal, 2004, pp. 689-695. Office Action in EPApplication No. 19835339.3 dated May 5, 2023. Ohmic Contacts PPT Presentation, Unknown Author, Publication Date Unknown (Jul. 11, 2010), University of South Carolina.
GaN HEMT with Ni/TaN/Al/TiN gate stack (prior art/comparative embodiment)
TiNcap metal
Alconductive metal
TaNgate metal 2
Nigate metal 1
Si₃N₄passivation dielectric
GaNsubstrate
barrier metal layer
Barrier Metal
nickel
Ni
Gate Metal
tungsten
W
Gate Metal
platinum
Pt
Gate Metal
palladium
Pd
Gate Metal
tungsten nitride
WN
Barrier Metal
aluminum
Al
Conductive Metal Layer
titanium nitride
TiN
Cap Metal
gallium nitride
GaN
Substrate
aluminum gallium nitride
AlGaN
Substrate
tantalum nitride
TaN
Gate Metal
W
2
Sputtering
Step 2
Process details
note:Barrier metal layer (WN) and conductive metal layer (Al) deposited by sputtering over underlying gate metal layers after photoresist liftoff
deposited materials:WN, Al
Materials:WNAl
3
Pecvd Deposition
Step 3
Process details
note:Silicon nitride layer deposited on GaN substrate surface by plasma-enhanced chemical vapor deposition
technique:PECVD
deposited material:Si₃N₄ or SiNx
Materials:Si₃N₄
—
Thickness
300–500 Å
—
Thickness
60–110 Å
—
Thickness
200–500 Å
—
Thickness
5800–6200 Å
—
Thickness
80–110 Å
—
Thickness
1.1–1.2 µm
—
Thickness
100–200 Å
—
Temperature
≥ 550 °C
—
examiner
US 2011/0227089 A12011/0227089 A1 * 9/2011 Mieczkowski....... H01L 29/475examiner
US 2013/0126889 A12013/0126889 A1 * 5/2013 Bahl................. H01L 29/66462examiner
US 2013/0248873 A12013/0248873 A1 * 9/2013 Kuraguchi............ H01L 29/475examiner
US 2014/0091322 A12014/0091322 A1 * 4/2014 Ishikura............ H01L 29/66462examiner
US 2015/0144961 A12015/0144961 A1 * 5/2015 Yoon................... H01L 29/7786examiner
US 2015/0325698 A12015/0325698 A1 * 11/2015 Theodorus Marinus Donkers.....examiner
US 2017/0104091 A12017/0104091 A1 * 4/2017 Tanaka................ H01L 21/8252examiner
Cited non-patent literature · 5
International Search Report for PCT/US2019/064939 dated Mar. 5, 2020.
Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs. Ho Kyu Jun et al: “Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs”, Journal of the Korean Physical Society, Korean Physical Society, KR, vol. 67, No. 4, Sep. 4, 2015 (Sep. 4, 2015), pp. 682-686, XP035541221,ISSN: 0374- 4884, DOI: 10.3938/JKPS.67.682[retrieved on Sep. 4, 2015] p. 1-p. 2; figure 1.10.3938/JKPS.67.682[retrieved
Lu et al., Electronics Letters, Stable AlGaN/GaN high electron mobility transistors with tungsten nitride gate metallisation, Dec. 3, 2009, vol. 45 No. 25.
Lu et al., Journal of Electronic Materials, Enhancement of the Schottky Barrier Height using a Nitrogen-Rich Tungsten Nitride Thin Film for the Schottky Contacts onAlGaN/GaN Heterostructures, 2008, vol. 37, No. 5, pp. 624-627.
Miura et al., Solid-State Electronics 48, Thermal annealing effects on Ni/Au based Schottky contacts on n-GaN and AlGaN/GaN with insertion of high work function metal, 2004, pp. 689-695. Office Action in EPApplication No. 19835339.3 dated May 5, 2023. Ohmic Contacts PPT Presentation, Unknown Author, Publication Date Unknown (Jul. 11, 2010), University of South Carolina.
GaN HEMT with Ni/TaN/Al/TiN gate stack (prior art/comparative embodiment)
TiNcap metal
Alconductive metal
TaNgate metal 2
Nigate metal 1
Si₃N₄passivation dielectric
GaNsubstrate
barrier metal layer
Barrier Metal
nickel
Ni
Gate Metal
tungsten
W
Gate Metal
platinum
Pt
Gate Metal
palladium
Pd
Gate Metal
tungsten nitride
WN
Barrier Metal
aluminum
Al
Conductive Metal Layer
titanium nitride
TiN
Cap Metal
gallium nitride
GaN
Substrate
aluminum gallium nitride
AlGaN
Substrate
tantalum nitride
TaN
Gate Metal
W
2
Sputtering
Step 2
Process details
note:Barrier metal layer (WN) and conductive metal layer (Al) deposited by sputtering over underlying gate metal layers after photoresist liftoff
deposited materials:WN, Al
Materials:WNAl
3
Pecvd Deposition
Step 3
Process details
note:Silicon nitride layer deposited on GaN substrate surface by plasma-enhanced chemical vapor deposition
technique:PECVD
deposited material:Si₃N₄ or SiNx
Materials:Si₃N₄
—
Thickness
300–500 Å
—
Thickness
60–110 Å
—
Thickness
200–500 Å
—
Thickness
5800–6200 Å
—
Thickness
80–110 Å
—
Thickness
1.1–1.2 µm
—
Thickness
100–200 Å
—
Temperature
≥ 550 °C
—
examiner
US 2011/0227089 A12011/0227089 A1 * 9/2011 Mieczkowski....... H01L 29/475examiner
US 2013/0126889 A12013/0126889 A1 * 5/2013 Bahl................. H01L 29/66462examiner
US 2013/0248873 A12013/0248873 A1 * 9/2013 Kuraguchi............ H01L 29/475examiner
US 2014/0091322 A12014/0091322 A1 * 4/2014 Ishikura............ H01L 29/66462examiner
US 2015/0144961 A12015/0144961 A1 * 5/2015 Yoon................... H01L 29/7786examiner
US 2015/0325698 A12015/0325698 A1 * 11/2015 Theodorus Marinus Donkers.....examiner
US 2017/0104091 A12017/0104091 A1 * 4/2017 Tanaka................ H01L 21/8252examiner
Cited non-patent literature · 5
International Search Report for PCT/US2019/064939 dated Mar. 5, 2020.
Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs. Ho Kyu Jun et al: “Characteristics of a field plate connected to T-shaped gate in AlGaN/GaN HEMTs”, Journal of the Korean Physical Society, Korean Physical Society, KR, vol. 67, No. 4, Sep. 4, 2015 (Sep. 4, 2015), pp. 682-686, XP035541221,ISSN: 0374- 4884, DOI: 10.3938/JKPS.67.682[retrieved on Sep. 4, 2015] p. 1-p. 2; figure 1.10.3938/JKPS.67.682[retrieved
Lu et al., Electronics Letters, Stable AlGaN/GaN high electron mobility transistors with tungsten nitride gate metallisation, Dec. 3, 2009, vol. 45 No. 25.
Lu et al., Journal of Electronic Materials, Enhancement of the Schottky Barrier Height using a Nitrogen-Rich Tungsten Nitride Thin Film for the Schottky Contacts onAlGaN/GaN Heterostructures, 2008, vol. 37, No. 5, pp. 624-627.
Miura et al., Solid-State Electronics 48, Thermal annealing effects on Ni/Au based Schottky contacts on n-GaN and AlGaN/GaN with insertion of high work function metal, 2004, pp. 689-695. Office Action in EPApplication No. 19835339.3 dated May 5, 2023. Ohmic Contacts PPT Presentation, Unknown Author, Publication Date Unknown (Jul. 11, 2010), University of South Carolina.