GaN VERTICAL TRENCH MOSFETs AND METHODS OF MANUFACTURING THE SAME | Matter42 Literature
Patent
Atlas literature
Patent
US 12,268,018 B2
GaN VERTICAL TRENCH MOSFETs AND METHODS OF MANUFACTURING THE SAME
Kei May Lau, Renqiang Zhu
The Hong Kong University of Science and Technology, Hong Kong (CN)·Apr. 1, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1A.
FIG. 2
FIG. 2 illustrates different channel doping profiles in accordance with certain example embodiments. 65
FIG. 3
FIG. 3A.
FIG. 4
FIG. 4A.
FIG. 5
FIG. 5 illustrates a method of manufacturing a GaN vertical trench MOSFET in accordance with certain example embodiments.
FIG. 6
process tool top view
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A GaN vertical trench MOSFET comprising a semiconductor transistor that has a first surface and a second surface, and a trench that extends from the first surface into the semiconductor transistor along a first direction perpen-dicular to the first and second surfaces, wherein the semiconductor transistor includes a body region having a channel region arranged along the first direction along at least a portion of a wall of the trench, and wherein a doping concentration of the channel region is non-uniform, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the semiconductor transistor comprises a source region, and the source region is disposed on the body region and comprises the first surface, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
A GaN vertical trench MOSFET comprising: a semiconductor transistor, the semiconductor transistor having a first surface and a second surface and com-prising: a base comprising the second surface; a first epilayer of a first conductivity type that is disposed on the base and has a first doping concen-tration; a second epilayer of the first conductivity type that is disposed on the first epilayer and has a second doping concentration, the first doping concentration being greater than the second doping concentration; a body region of a second conductivity type that is disposed on the second epilayer, the second conduc-tivity type being opposite to the first conductivity type; and a source region that is disposed on the body region and comprises the first surface; and a trench that extends through the source region and the body region and into the second epilayer, the trench extending from the first surface into the semiconductor transistor along a first direction perpendicular to the first and second surface, wherein each of the first epilayer, the second epilayer, the body region, and the source region includes GaN, wherein the body region has a channel region arranged along the first direction along at least a portion of a wall of the trench, the channel region comprising a plurality of channel portions, and wherein a doping concentra-tion of the channel region is non-uniform, wherein the body region has a varying doping concentra-tion such that two or more channel portions are formed in the body region with different electrical parameters, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
The GaN vertical trench MOSFET of claim 4, wherein the electrical parameters include one or more of maximum drain current, specific ON-resistance, and threshold voltage.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region decreases along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region varies in a non-linear manner along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the base includes a substrate and a buffer layer, the substrate including one or more of GaN, Si, Sapphire, and SiC, the buffer layer being disposed on the substrate and including GaN. 11 12
GaN VERTICAL TRENCH MOSFETs AND METHODS OF MANUFACTURING THE SAME
Kei May Lau, Renqiang Zhu
The Hong Kong University of Science and Technology, Hong Kong (CN)·Apr. 1, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1A.
FIG. 2
FIG. 2 illustrates different channel doping profiles in accordance with certain example embodiments. 65
FIG. 3
FIG. 3A.
FIG. 4
FIG. 4A.
FIG. 5
FIG. 5 illustrates a method of manufacturing a GaN vertical trench MOSFET in accordance with certain example embodiments.
FIG. 6
process tool top view
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A GaN vertical trench MOSFET comprising a semiconductor transistor that has a first surface and a second surface, and a trench that extends from the first surface into the semiconductor transistor along a first direction perpen-dicular to the first and second surfaces, wherein the semiconductor transistor includes a body region having a channel region arranged along the first direction along at least a portion of a wall of the trench, and wherein a doping concentration of the channel region is non-uniform, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the semiconductor transistor comprises a source region, and the source region is disposed on the body region and comprises the first surface, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
A GaN vertical trench MOSFET comprising: a semiconductor transistor, the semiconductor transistor having a first surface and a second surface and com-prising: a base comprising the second surface; a first epilayer of a first conductivity type that is disposed on the base and has a first doping concen-tration; a second epilayer of the first conductivity type that is disposed on the first epilayer and has a second doping concentration, the first doping concentration being greater than the second doping concentration; a body region of a second conductivity type that is disposed on the second epilayer, the second conduc-tivity type being opposite to the first conductivity type; and a source region that is disposed on the body region and comprises the first surface; and a trench that extends through the source region and the body region and into the second epilayer, the trench extending from the first surface into the semiconductor transistor along a first direction perpendicular to the first and second surface, wherein each of the first epilayer, the second epilayer, the body region, and the source region includes GaN, wherein the body region has a channel region arranged along the first direction along at least a portion of a wall of the trench, the channel region comprising a plurality of channel portions, and wherein a doping concentra-tion of the channel region is non-uniform, wherein the body region has a varying doping concentra-tion such that two or more channel portions are formed in the body region with different electrical parameters, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
The GaN vertical trench MOSFET of claim 4, wherein the electrical parameters include one or more of maximum drain current, specific ON-resistance, and threshold voltage.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region decreases along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region varies in a non-linear manner along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the base includes a substrate and a buffer layer, the substrate including one or more of GaN, Si, Sapphire, and SiC, the buffer layer being disposed on the substrate and including GaN. 11 12
GaN VERTICAL TRENCH MOSFETs AND METHODS OF MANUFACTURING THE SAME
Kei May Lau, Renqiang Zhu
The Hong Kong University of Science and Technology, Hong Kong (CN)·Apr. 1, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1A.
FIG. 2
FIG. 2 illustrates different channel doping profiles in accordance with certain example embodiments. 65
FIG. 3
FIG. 3A.
FIG. 4
FIG. 4A.
FIG. 5
FIG. 5 illustrates a method of manufacturing a GaN vertical trench MOSFET in accordance with certain example embodiments.
FIG. 6
process tool top view
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A GaN vertical trench MOSFET comprising a semiconductor transistor that has a first surface and a second surface, and a trench that extends from the first surface into the semiconductor transistor along a first direction perpen-dicular to the first and second surfaces, wherein the semiconductor transistor includes a body region having a channel region arranged along the first direction along at least a portion of a wall of the trench, and wherein a doping concentration of the channel region is non-uniform, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the semiconductor transistor comprises a source region, and the source region is disposed on the body region and comprises the first surface, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
A GaN vertical trench MOSFET comprising: a semiconductor transistor, the semiconductor transistor having a first surface and a second surface and com-prising: a base comprising the second surface; a first epilayer of a first conductivity type that is disposed on the base and has a first doping concen-tration; a second epilayer of the first conductivity type that is disposed on the first epilayer and has a second doping concentration, the first doping concentration being greater than the second doping concentration; a body region of a second conductivity type that is disposed on the second epilayer, the second conduc-tivity type being opposite to the first conductivity type; and a source region that is disposed on the body region and comprises the first surface; and a trench that extends through the source region and the body region and into the second epilayer, the trench extending from the first surface into the semiconductor transistor along a first direction perpendicular to the first and second surface, wherein each of the first epilayer, the second epilayer, the body region, and the source region includes GaN, wherein the body region has a channel region arranged along the first direction along at least a portion of a wall of the trench, the channel region comprising a plurality of channel portions, and wherein a doping concentra-tion of the channel region is non-uniform, wherein the body region has a varying doping concentra-tion such that two or more channel portions are formed in the body region with different electrical parameters, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
The GaN vertical trench MOSFET of claim 4, wherein the electrical parameters include one or more of maximum drain current, specific ON-resistance, and threshold voltage.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region decreases along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region varies in a non-linear manner along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the base includes a substrate and a buffer layer, the substrate including one or more of GaN, Si, Sapphire, and SiC, the buffer layer being disposed on the substrate and including GaN. 11 12
GaN VERTICAL TRENCH MOSFETs AND METHODS OF MANUFACTURING THE SAME
Kei May Lau, Renqiang Zhu
The Hong Kong University of Science and Technology, Hong Kong (CN)·Apr. 1, 2025·US
Drawings
Patent drawings and their descriptions. Click a drawing to enlarge it.
FIG. 1
process chamber schematic
FIG. 1A.
FIG. 2
FIG. 2 illustrates different channel doping profiles in accordance with certain example embodiments. 65
FIG. 3
FIG. 3A.
FIG. 4
FIG. 4A.
FIG. 5
FIG. 5 illustrates a method of manufacturing a GaN vertical trench MOSFET in accordance with certain example embodiments.
FIG. 6
process tool top view
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
Claims
Claims define the patent's legal scope. Independent claims stand alone; dependent claims (nested) narrow them. Click a claim to expand its dependents.
A GaN vertical trench MOSFET comprising a semiconductor transistor that has a first surface and a second surface, and a trench that extends from the first surface into the semiconductor transistor along a first direction perpen-dicular to the first and second surfaces, wherein the semiconductor transistor includes a body region having a channel region arranged along the first direction along at least a portion of a wall of the trench, and wherein a doping concentration of the channel region is non-uniform, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the semiconductor transistor comprises a source region, and the source region is disposed on the body region and comprises the first surface, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
A GaN vertical trench MOSFET comprising: a semiconductor transistor, the semiconductor transistor having a first surface and a second surface and com-prising: a base comprising the second surface; a first epilayer of a first conductivity type that is disposed on the base and has a first doping concen-tration; a second epilayer of the first conductivity type that is disposed on the first epilayer and has a second doping concentration, the first doping concentration being greater than the second doping concentration; a body region of a second conductivity type that is disposed on the second epilayer, the second conduc-tivity type being opposite to the first conductivity type; and a source region that is disposed on the body region and comprises the first surface; and a trench that extends through the source region and the body region and into the second epilayer, the trench extending from the first surface into the semiconductor transistor along a first direction perpendicular to the first and second surface, wherein each of the first epilayer, the second epilayer, the body region, and the source region includes GaN, wherein the body region has a channel region arranged along the first direction along at least a portion of a wall of the trench, the channel region comprising a plurality of channel portions, and wherein a doping concentra-tion of the channel region is non-uniform, wherein the body region has a varying doping concentra-tion such that two or more channel portions are formed in the body region with different electrical parameters, wherein the channel region includes a first portion and a second portion having an interface with the first por-tion, the interface being in parallel with the first and second surfaces, the doping concentration of the first portion being uniform across the first portion, the doping concentration of the second portion being uni-form across the second portion, the doping concentra-tion of the second portion being greater than the doping concentration of the first portion, wherein the second portion is sandwiched between the source region and the first portion, wherein the first portion and the second portion are doped with a same type of dopants.
The GaN vertical trench MOSFET of claim 4, wherein the electrical parameters include one or more of maximum drain current, specific ON-resistance, and threshold voltage.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region decreases along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the doping concentration of the body region varies in a non-linear manner along a direction from the source region towards the base.
The GaN vertical trench MOSFET of claim 4, wherein the base includes a substrate and a buffer layer, the substrate including one or more of GaN, Si, Sapphire, and SiC, the buffer layer being disposed on the substrate and including GaN. 11 12
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
US 2018/0097081 A12018/0097081 A1 4/2018 Cao et al.
US 2020/0105925 A12020/0105925 A1 * 4/2020 Arthur................. A23B 11/753examiner
US 2020/0243656 A12020/0243656 A1 * 7/2020 Shibib................... H01L 29/407examiner
US 2020/0266109 A12020/0266109 A1 * 8/2020 Toyoda................ H10D 84/038examiner
US 2020/0273988 A12020/0273988 A1 * 8/2020 Ina..................... H10D 62/8503examiner
US 2022/0020851 A12022/0020851 A1 * 1/2022 Venkatraman...... H01L 29/0878examiner
Cited non-patent literature · 2
First Office Action of TW111109781 issued from the Taiwan Intellectual Property Office on Jun. 6, 2023.
Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs. R. Zhu, H. Jiang, C. W. Tang and K. M. Lau, “Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs,” IEEE Electron Device Letters, 42 (7), 970-973, 2021. C. Liu, R.Abdul Khadar, and E. Matioli, “GaN-on-Si Quasi-Vertical Power MOSFETs,” IEEE Electron Device Letters, 39(1), 71-74, 2018. Y. Zhang, M. Sun, J. Perozek, Z. Liu, A. Zubair, D. Piedra, N. Chowdhury, X. Gao, K. Shepard, and T. Palacios, “Large-Area 1.2-kV GaN Vertical Power FinFETs With a Record Switching Figure of Merit,” in IEEE Electron Device Letters, 40(1), 75-78, 2019.
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
US 2018/0097081 A12018/0097081 A1 4/2018 Cao et al.
US 2020/0105925 A12020/0105925 A1 * 4/2020 Arthur................. A23B 11/753examiner
US 2020/0243656 A12020/0243656 A1 * 7/2020 Shibib................... H01L 29/407examiner
US 2020/0266109 A12020/0266109 A1 * 8/2020 Toyoda................ H10D 84/038examiner
US 2020/0273988 A12020/0273988 A1 * 8/2020 Ina..................... H10D 62/8503examiner
US 2022/0020851 A12022/0020851 A1 * 1/2022 Venkatraman...... H01L 29/0878examiner
Cited non-patent literature · 2
First Office Action of TW111109781 issued from the Taiwan Intellectual Property Office on Jun. 6, 2023.
Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs. R. Zhu, H. Jiang, C. W. Tang and K. M. Lau, “Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs,” IEEE Electron Device Letters, 42 (7), 970-973, 2021. C. Liu, R.Abdul Khadar, and E. Matioli, “GaN-on-Si Quasi-Vertical Power MOSFETs,” IEEE Electron Device Letters, 39(1), 71-74, 2018. Y. Zhang, M. Sun, J. Perozek, Z. Liu, A. Zubair, D. Piedra, N. Chowdhury, X. Gao, K. Shepard, and T. Palacios, “Large-Area 1.2-kV GaN Vertical Power FinFETs With a Record Switching Figure of Merit,” in IEEE Electron Device Letters, 40(1), 75-78, 2019.
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
US 2018/0097081 A12018/0097081 A1 4/2018 Cao et al.
US 2020/0105925 A12020/0105925 A1 * 4/2020 Arthur................. A23B 11/753examiner
US 2020/0243656 A12020/0243656 A1 * 7/2020 Shibib................... H01L 29/407examiner
US 2020/0266109 A12020/0266109 A1 * 8/2020 Toyoda................ H10D 84/038examiner
US 2020/0273988 A12020/0273988 A1 * 8/2020 Ina..................... H10D 62/8503examiner
US 2022/0020851 A12022/0020851 A1 * 1/2022 Venkatraman...... H01L 29/0878examiner
Cited non-patent literature · 2
First Office Action of TW111109781 issued from the Taiwan Intellectual Property Office on Jun. 6, 2023.
Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs. R. Zhu, H. Jiang, C. W. Tang and K. M. Lau, “Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs,” IEEE Electron Device Letters, 42 (7), 970-973, 2021. C. Liu, R.Abdul Khadar, and E. Matioli, “GaN-on-Si Quasi-Vertical Power MOSFETs,” IEEE Electron Device Letters, 39(1), 71-74, 2018. Y. Zhang, M. Sun, J. Perozek, Z. Liu, A. Zubair, D. Piedra, N. Chowdhury, X. Gao, K. Shepard, and T. Palacios, “Large-Area 1.2-kV GaN Vertical Power FinFETs With a Record Switching Figure of Merit,” in IEEE Electron Device Letters, 40(1), 75-78, 2019.
FIG. 6 is a schematic view illustrating a top view of a hexagonal vertical MOSFET structure including multiple cells with each cell including a GaN vertical …
US 2018/0097081 A12018/0097081 A1 4/2018 Cao et al.
US 2020/0105925 A12020/0105925 A1 * 4/2020 Arthur................. A23B 11/753examiner
US 2020/0243656 A12020/0243656 A1 * 7/2020 Shibib................... H01L 29/407examiner
US 2020/0266109 A12020/0266109 A1 * 8/2020 Toyoda................ H10D 84/038examiner
US 2020/0273988 A12020/0273988 A1 * 8/2020 Ina..................... H10D 62/8503examiner
US 2022/0020851 A12022/0020851 A1 * 1/2022 Venkatraman...... H01L 29/0878examiner
Cited non-patent literature · 2
First Office Action of TW111109781 issued from the Taiwan Intellectual Property Office on Jun. 6, 2023.
Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs. R. Zhu, H. Jiang, C. W. Tang and K. M. Lau, “Effects of p-GaN Body Doping Concentration on the ON-State Performance of Ver- tical GaN Trench MOSFETs,” IEEE Electron Device Letters, 42 (7), 970-973, 2021. C. Liu, R.Abdul Khadar, and E. Matioli, “GaN-on-Si Quasi-Vertical Power MOSFETs,” IEEE Electron Device Letters, 39(1), 71-74, 2018. Y. Zhang, M. Sun, J. Perozek, Z. Liu, A. Zubair, D. Piedra, N. Chowdhury, X. Gao, K. Shepard, and T. Palacios, “Large-Area 1.2-kV GaN Vertical Power FinFETs With a Record Switching Figure of Merit,” in IEEE Electron Device Letters, 40(1), 75-78, 2019.